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Autonomous surface vessel at sea
Industries & Applications: USV & Autonomous Marine

No crew on board.
No margin for sensor failure.

When the vessel is autonomous, every sensor is a crew member. Gill Group supplies the wind measurement, liquid level and position sensing that USV programmes specify when failure is not an option.

75m/s
Max wind speed measured
IP69k
WindUltra protection rating
0.25%
Level sensor accuracy
100+
Marine buoys fitted worldwide
The challenge

The sea is the most demanding sensor environment on earth. USVs raise the stakes further.

Saltwater corrosion, constant vibration, wave-induced tank turbulence, extreme temperature range, and months of unattended operation. These are not edge cases for USV deployments. They are the specification.

A sensor that fails on a manned vessel triggers a maintenance call. On an autonomous platform conducting a defence sortie, a hydrographic survey, a port security patrol or a long-range environmental mission, it triggers something else entirely. Mission abort at best.

The sensor supplier is not a component decision. It is a programme risk decision.

Wind data is a control input, not a weather report

Speed, direction, gust threshold. On an autonomous surface vessel these are not advisory inputs. They determine whether the mission proceeds, whether the platform holds station in a dynamic positioning application, and whether the navigation stack has what it needs to make the right call. It must be accurate. Every reading.

Float sensors were not designed for the sea

Conventional level sensors sit on the surface of the liquid in the tank. The sea is never flat. The liquid moves. The float moves with it, and the reading becomes noise. Capacitive sensing eliminates this at the point of physics, not at the point of software correction.

Corrosion does not announce itself

Salt spray, immersion, ice loading, UV degradation, vibration fatigue. These work continuously on every component of an unattended offshore platform. On a manned vessel, a trained eye catches early signs. On a USV operating weeks from a service team, nothing does.

An uncrewed platform cannot call for maintenance

Stainless steel construction and solid-state electronics are not the premium configuration. They are the minimum credible specification for autonomous marine deployment. A sensor that needs a maintenance visit on a schedule is incompatible with the USV mission profile.

Technical insight

Why capacitive level sensing works where float sensors fail at sea

Gill capacitive level sensors use a hollow probe immersed in the liquid. Measurement happens inside the probe, where liquid enters through small holes at the base. At the bottom of the tank, turbulence is at its minimum even in heavy sea states. No moving parts. No exposed surfaces. No mechanism for wave action to disturb the reading.

This is not a marginal improvement. It is a fundamentally different approach to the problem.

Products for USV applications

Measurement instruments built for the uncrewed marine environment.

Wind sensing from Gill Instruments. Liquid level and position sensing from Gill Sensors and Controls. Full group capability from one UK supplier.

Wind measurement
Precision marine & DP systems

WindObserver

The marine anemometer that commercial operators and navies specify when the application does not allow for sensor ambiguity. Stainless steel construction, no moving parts, Lloyds Register approved and used in dynamic positioning systems across the global fleet. When a reading cannot be completed in extreme conditions, WindObserver delivers a status code rather than a corrupted value.

Hazardous areas: WindObserver IS is available in ATEX, IECEx and UKEX intrinsically safe variants for offshore platforms and naval vessels where explosive atmospheres are a consideration.
  • Wind speed 0–75m/s
  • Wind direction 0–359°
  • Construction 316 stainless steel
  • Protection IP66
  • Operating temp -30°C to +70°C
  • Output RS422/RS485, NMEA
  • Approvals Lloyds Register, ATEX, IECEx, UKEX
View specifications
Compact USV & unmanned platforms

WindUltra

Gill's most compact and robust anemometer. Designed from the ground up for unmanned vehicles where space and weight are constrained and conditions are not. Tested to IP69k: pressurised wash-down, hammer impact, shock, vibration, dust, altitude. The full 0–75m/s measurement range in a form factor built for platforms that cannot carry dead weight.

  • Wind speed 0–75m/s
  • Wind direction 0–359°
  • Protection IP69k, IP68, IP66
  • Moving parts None
  • Output RS485, Modbus, NMEA, SDI-12
  • Form factor Gill's smallest anemometer
View specifications
Buoys & long-range deployments

WindSonic

When the platform is a fixed buoy, a remote monitoring station or a cost-sensitive network deployment, WindSonic is the sensor that has earned its place. Compact, lightweight, WMO-compliant, no scheduled maintenance and fit-and-forget installation. Fitted to over 100 Watchkeeper buoys across global marine networks.

  • Wind speed 0–60m/s
  • Wind direction 0–359°
  • Moving parts None
  • Output RS232/422/485, NMEA, SDI-12, Modbus
  • Approvals UK CAA & FAA accepted
View specifications
Weather stations
Marine USV & buoy weather station

MaxiMet Marine GMX260 / GMX560

A standard anemometer gives you relative wind. On a moving, pitching, rolling USV, that is not enough information. MaxiMet Marine uses a 6-axis compass to correct for tilt on every reading, then combines vessel heading and GPS speed to compute true wind automatically. No separate processing. No additional software.

  • Protection IP68 and IP66
  • Compass 6-axis (pitch, roll, heading)
  • Parameters Wind, temp, humidity, pressure
  • True wind Computed internally via optional GPS
  • Power 25mA at 12VDC
  • Output RS232/422/485, NMEA, Modbus, SDI-12
View GMX260 / GMX560 specifications
Why MaxiMet Marine on a USV

On a moving, pitching, rolling autonomous surface vessel, relative wind data from a standard anemometer is not sufficient. MaxiMet Marine was built specifically for this problem. The 6-axis compass corrects for platform motion on every reading. Combined with GPS speed and heading, it outputs true wind automatically with no additional processing required.

Key differences versus standard MaxiMet IP68 vs IP66 • 6-axis vs 2-axis compass • Pitch and roll output • Submersion rated. These are not incremental differences. They are the reason MaxiMet Marine exists.
View specifications
Liquid level and position sensing
Fuel & fluid level, commercial USV

LevelLite / LevelPro

Capacitive level sensing that works in rough water. No float. Measurement inside the probe at the base of the tank where turbulence is lowest. NMEA compatible for direct integration with vessel management systems. 0.25% accuracy of tank depth regardless of sea state.

  • Accuracy 0.25% of tank depth
  • Technology Capacitive, no float
  • Fluids Fuel, oil, water, coolant
  • Protection IP68 / IP66
  • Output 0–5V analogue, NMEA
LevelLite specifications   LevelPro specifications
Defence & naval marine craft

LevelDefend

Custom-engineered for military marine craft and naval USV programmes. Built to DEF STAN and MIL STD shock and vibration standards from the ground up. High-grade anodised aluminium construction. Factory calibrated. Temperature compensated. No moving parts.

Naval and defence programme enquiries are managed directly by Gill's specialist team. Specific interface, connector or classification requirements are best discussed at the requirements definition stage.
  • Standards DEF STAN / MIL STD
  • Construction High-grade anodised aluminium
  • Moving parts None
  • Calibration Factory calibrated, temp compensated
  • Personnel SC cleared
Enquire about LevelDefend
Steering, thrusters & control surfaces

Blade Position Sensors

Non-contact induction position sensing for autonomous steering, thruster nacelle position, fin stabilisers and control surface actuation. No mechanical wear. Unlimited service life. Suitable for submersible installation on hull and thruster assemblies.

  • Technology Non-contact induction
  • Moving parts None
  • Protection Submersible rated
  • Mechanical life Unlimited
  • Output Analogue / digital, configurable
View specifications
Proven in service

Gill sensors at sea: not claimed. Proven.

Dynamic positioning, global fleet

WindObserver in DP systems across commercial and naval marine

WindObserver was specified for its high acquisition rate, which allows disturbed readings to be discarded without interrupting the data stream, and for its behaviour in extreme conditions: when measurement cannot be completed, it outputs a status code rather than corrupted data. Operators know what they are receiving and why. In DP applications, the system acting on bad data is more dangerous than the system acting on no data.

GlobalFleet deployments, commercial and naval
Weather buoy network, UK and Ireland

WindSonic on over 100 Watchkeeper buoys from Biscay to NW Scotland

Continuous wind monitoring across one of the most exposed stretches of open water in the northern hemisphere, with no scheduled maintenance access and no tolerance for sensor dropout. Those buoys have recorded wave heights exceeding 20 metres in service. The sensors kept measuring. When the 100th buoy was commissioned, it went to a major LNG terminal in Uruguay. The same sensor. A different ocean. The same result.

100+Buoys fitted across global marine networks
Wind propulsion, Very Large Ore Carrier

WindObserver and MetConnect on five-rotor-sail VLOC

Aenomoi fitted five rotor sails to a Very Large Ore Carrier targeting up to 30% fuel reduction. Rotor sails only deliver that performance when they know precisely what the wind is doing in real time. Two Gill WindObserver anemometers and a MetConnect weather station were specified to provide the continuous data the rotor control system needs. The sensors are not peripheral to the fuel saving. They are the mechanism that makes it calculable.

30%Target fuel reduction from rotor sail deployment
Vessel safety, commercial marine

WindSonic integrated with VesselWatch safety alerting system

VesselWatch monitors live wind conditions and transmits radio alerts to crews when speed or direction approaches a dangerous threshold. WindSonic was chosen because the measurement requirement is unambiguous: 0–75m/s across a full 360° arc, continuous operation, no maintenance dependency. Masters receive the information before conditions make the decision for them.

60m/sWindSonic measurement range across full 360°
System integration

Built to talk to your systems. Not the other way around.

Gill marine sensors support NMEA 0183, RS422/RS485, RS232 and analogue outputs as standard. WindObserver and WindSonic integrate directly with dynamic positioning systems, vessel management platforms and autonomous navigation stacks without custom engineering.

For naval and defence USV programmes, LevelDefend sensors are configured to DEF STAN and MIL STD specifications with custom output protocols and connector formats available. Gill R&D provides embedded software and systems integration support where programmes require it.

The right point in a programme to raise non-standard integration requirements is before the specification is locked, not after the hardware has been delivered.

Discuss integration requirements
Standard outputs
NMEA 0183Wind sensors
RS422/485WindObserver
0–5V AnalogueLevel sensors
Modbus / SDI-12WindUltra, WindSonic

Defence and naval programmes
Custom output protocols, connector formats and classification requirements available via Gill R&D. SC cleared personnel. Enquiries handled directly by Gill's specialist team.

Sensor selection guide

Match your USV application to the right Gill product.

Use this as a starting point. For specific platform types, installation constraints or multi-sensor requirements, contact Gill directly.

RequirementRecommended productType
Wind speed and direction, precision marine or DP systemsWindObserver (316 stainless steel, NMEA, Lloyds Register)Standard
Wind sensing on a compact or lightweight USV platformWindUltra (IP69k, NMEA/Modbus, smallest Gill sensor)Standard
Wind sensing, fixed buoy or long-range unattended deploymentWindSonic (low cost, low power, fit-and-forget)Standard
True wind on a moving USV or buoy with pitch and rollMaxiMet Marine GMX260/GMX560 (IP68, 6-axis compass, GPS)Standard
Fuel or oil level monitoring, commercial USVLevelLite or LevelPro (capacitive, no float, NMEA)Standard
Naval or defence USV fuel and fluid monitoringLevelDefend (DEF STAN / MIL STD, anodised aluminium)Custom
Rudder, thruster nacelle or control surface positionBlade Position Sensor (non-contact, submersible, unlimited life)Standard
Hazardous area wind sensing (ATEX offshore or naval)WindObserver IS (IECEx, ATEX, UKEX certified)Approved
Frequently asked questions

Common questions from USV designers and programme teams.

Because the sea is never flat, and float sensors were never designed with that in mind. A conventional float sits on the surface of the liquid inside the tank. When the vessel is underway or the sea state deteriorates, the liquid becomes turbulent and the float moves with it. What the system reads is not tank level. It is the behaviour of the surface of the liquid, which on a vessel in any meaningful sea state is not the same thing.

Gill capacitive sensors solve this at the point of physics rather than the point of data correction. Measurement takes place inside the probe, where liquid enters through small holes at the base. At the bottom of the tank, turbulence is at its lowest regardless of conditions above. There is no moving part to follow the surface, because there is no surface being followed.

Yes, and the approvals cover the full range of environments where it is deployed. WindObserver holds Lloyds Register approval and is used by commercial marine operators and national navies in dynamic positioning systems across the global fleet. The intrinsically safe WindObserver IS holds IECEx, ATEX and UKEX certification for hazardous area installation on offshore platforms and naval vessels.

WindSonic holds separate approvals: accepted by the UK CAA and FAA as part of an automatic weather observing system, and WMO-compliant for gust measurement. If your programme has a specific approval requirement not listed here, contact Gill directly before assuming it is not met.

Yes, without custom engineering in most cases. WindObserver and WindSonic output NMEA 0183 as standard, making them directly compatible with the majority of vessel management systems, dynamic positioning platforms and autonomous navigation stacks. Level sensors output 0–5V analogue, compatible with standard data acquisition hardware.

For naval and defence programmes where output protocol or connector format falls outside the standard, Gill R&D provides embedded software and systems integration support. Raise non-standard requirements before the specification is locked, not after the hardware has been delivered.

WindObserver is constructed from 316 grade stainless steel specifically for long-term marine deployment. Rated to IP66, operates across −30°C to +70°C, and available with a high-power heating option for operation in icing conditions. No scheduled maintenance requirement from normal operation.

WindSonic shares the same no-maintenance design in a more compact form factor, and has been proven in service through wave heights exceeding 20 metres on deployed buoy networks. Both sensors are designed for fit-and-forget installation in remote or offshore locations where access is infrequent by design, not by accident.

Yes. LevelDefend sensors are custom-engineered for military marine craft and naval USV programmes, built to DEF STAN and MIL STD shock and vibration standards. WindObserver IS is certified for ATEX, IECEx and UKEX hazardous area installation. WindUltra was designed for unmanned vehicles and tested to IP69k including shock and vibration profiles relevant to military platform requirements.

Defence and naval programme enquiries are handled directly by Gill's specialist team. Specific interface requirements, connector formats and classification standards are best discussed at the earliest possible stage.

For standard deployments, none from normal operation. All Gill wind and level sensors are solid-state with no moving parts. No mechanical components to wear, no calibration intervals triggered by moving part degradation, no consumables to replace. LevelLite and LevelPro are sealed to IP68 with no maintenance requirements across their service life.

For uncrewed platforms operating extended missions without crew intervention, this is not a convenience feature. It is a fundamental requirement of autonomous operation. A sensor that needs a maintenance visit on a schedule is incompatible with the USV mission profile.

They solve different problems in the same environment. WindObserver is the precision marine anemometer for demanding and critical applications: dynamic positioning, naval vessels, commercial marine, offshore hazardous areas. It is the specification when approval credentials, stainless steel construction and safety-critical integration are the brief.

WindUltra is Gill's most compact anemometer, designed from the ground up for unmanned vehicles where platform size, weight budget and survivability are the constraints. If the platform is a USV, UAV or any uncrewed vehicle where space is limited and conditions are not, WindUltra is the starting point.

WindSonic is the right choice for fixed buoys, remote monitoring networks and long-range unattended deployments where cost, low power draw and fit-and-forget reliability are the primary requirements. It is not the sensor for a moving autonomous platform. It is the sensor for a static one operating far from a service team for a long time.

Yes. Gill Group combines Gill Instruments, Gill Sensors and Controls, Gill R&D and Labcal into a single UK supplier relationship. Wind measurement, liquid level sensing, position sensing, custom embedded systems development and UKAS-accredited calibration are all available from one group.

For USV programmes that need a sensor package rather than individual components, Gill can work from platform requirements through to a complete specification. If consolidating your sensor supply chain matters for programme management, contract simplicity or UK sovereign supply requirements, it is worth starting with a single conversation.

WindObserver operates across −30°C to +70°C as standard and is available with a high-power heating option for operation in icing conditions. The ultrasonic measurement principle means there are no moving parts to freeze, seize or accumulate ice in ways that affect measurement accuracy.

WindUltra has been tested to altitude and extreme temperature profiles appropriate to unmanned vehicle applications. For polar or cold-climate programme requirements outside the standard operating envelope, contact Gill directly with the specific temperature range, icing risk assessment and platform type.

Why Gill

Why programme directors and procurement leads choose Gill for USV and autonomous marine.

01

Full group capability from one UK supplier

Wind measurement, liquid level sensing, position sensing, R&D consultancy and UKAS-accredited calibration. Gill Instruments and Gill Sensors and Controls operate as one group. That matters for programmes that cannot afford misaligned supplier relationships mid-delivery.

02

No moving parts. No scheduled maintenance.

Ultrasonic wind sensing. Capacitive level sensing. Inductive position sensing. None of it needs lubrication, mechanical calibration or worn-part replacement. On an uncrewed vessel operating far offshore, maintenance burden is not an inconvenience. It is a programme risk. Gill removes it.

03

Proven at sea for four decades

Not proof of concept. Proof in service. WindObserver in DP systems across the global fleet. WindSonic on over 100 buoys from the Bay of Biscay to the Northeast Pacific. Level sensors in commercial marine, powerboat racing and military craft.

04

316 stainless steel and IP66 as the baseline

WindObserver is built in 316 stainless steel rated to IP66. Not as a premium configuration. As standard. Designed for corrosive marine environments from the ground up, not adapted for them after the fact.

05

The approvals already held

Lloyds Register. ATEX. IECEx. UKEX. NMEA. DEF STAN. MIL STD. The certifications that matter for commercial marine, offshore energy and defence USV programmes are already in place. This is not a qualification exercise you need to wait for.

06

UK designed and manufactured

All Gill sensors are designed and built in Lymington, Hampshire. Forty years in precision measurement. King's Award for Enterprise in International Trade. Distributed in 73 countries. For programmes where UK sovereign supply matters, this is a requirement met.