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LEVEL SENSORS

When the liquid is difficult, the sensor shouldn’t be

Fuel, oil, water, coolant, wastewater and other fluids all behave differently. Then add vibration, limited space, weight restrictions or an installation that may be difficult to reach. Gill’s capacitive level sensors remove the mechanical parts that can stick, wear or foul, giving you a solid-state approach to continuous liquid-level measurement.

The range covers five sensors, from lightweight, weight-critical applications to difficult conductive and viscous media, plus a local display option.

We aim to respond in one working day.

Level0%
TrendSteady
Moving parts0

Simulated tank. Move your pointer to rock it, or pick a liquid.

  • Continuous liquid levelFuel, oil, water, coolant, wastewater and more
  • No moving partsSolid-state capacitive sensing, nothing to stick, wear or foul
  • Sealed to IP66 and aboveUp to IP68 and IP69K, by model
  • Analogue and digital outputs0 to 10 V, 4 to 20 mA, RS232 and CAN, by model

The technology

Nothing moves. That changes the maintenance equation.

A float can stick. A reed switch can pit. A mechanical gauge can wear or foul.

Gill's capacitive level sensors use the change in capacitance between the probe and the surrounding medium to determine liquid level. There is no float, rotating mechanism or mechanical switch in the measurement.

That makes the technology particularly useful where contamination, difficult fluids, sealed tanks, vibration or restricted access make mechanical components undesirable. Every sensor in the range is solid-state, fully sealed and factory calibrated.

No float, no switch

No float, rotating mechanism or mechanical switch in the measurement.

Continuous liquid level

Fuel, oil, water, coolant, wastewater and more.

Solid-state and sealed

Fully sealed electronics, factory calibrated.

Analogue and digital outputs

0 to 10 V, 4 to 20 mA, RS232 and CAN, by model.

The range

The liquid makes the first decision

There are five sensors in the range, but choosing between them is not simply a case of comparing model numbers. The fluid, platform and installation usually narrow the choice much faster.

Built to orderLevelPro

LevelPro

Stainless steel

The dependable starting point. A general-purpose sensor for fuel, oil and fluid-level measurement.

0 to 10 V or 4 to 20 mA, RS232 for configurationIP66 and IP68 · +5 to +32 V DC
Built to orderLevelLite

LevelLite

Aluminium

When every gram has a job to do. For weight-critical platforms.

Voltage or current, RS232 for configurationIP68 · probe up to ~750 mm
Built to orderLevelSlick

LevelSlick

FEP, low friction

For liquids that don't play nicely: conductive, viscous, corrosive or carrying suspended matter. Tank profiling, full and empty alarms.

Voltage, current or resistive-40 °C to +85 °C · probe up to 2 m
Built to orderLevelDefend

LevelDefend

AluminiumMilitary grade

Built around the platform, not the catalogue. For defence vehicles and military marine craft.

Outputs to customer requirementShock and vibration tolerant · low EMC
Built to orderCatch tank level sensor

Catch tank level sensor

ACO Le Mans approved

One job. Done properly. A dedicated oil catch-tank sensor for endurance motorsport, with a sealed construction designed for the application.

Analogue voltage outputPart 1804-00-020 · sealed with rubber gasket

Need a local readout? The Liquid Level Display is the display accessory for every sensor in the range.

Not sure which level sensor fits the tank? Our team will tell you in one reply.Speak to our team

How to choose

Start with the liquid. Then look at the platform.

The medium usually tells you which technologies are suitable. The platform then determines the construction, weight, installation and interface requirements. Need a local readout? Add the Liquid Level Display.

SpecificationWeight criticalLevelLiteGeneral purposeLevelProDifficult liquidsLevelSlickDefence and bespokeLevelDefendEndurance motorsportCatch tank
Start here whenThe platform is weight-criticalIt is general fuel, oil or fluid measurementThe liquid is conductive, viscous or contains suspended matterIt is a defence vehicle or military marine craftIt is an endurance motorsport oil catch tank
ConstructionAluminium, sealed electronicsCorrosion-resistant stainless steelFEP probe with non-stick, low friction properties6082 T6 anodised aluminiumSealed unit with rubber gasket
OutputsVoltage or current (RS232 for configuration)0 to 10 V or 4 to 20 mA (RS232 for configuration)Voltage, current or resistiveTo customer requirementAnalogue voltage
Probe lengthUp to around 750 mmConfirm with our teamUp to 2 mTo customer requirementn/a
Worth knowingLightweight aluminium construction4 to 20 mA output needs a 250 Ohm load resistorTank profiling, full and empty alarmsShock and vibration tolerant, low EMCACO Le Mans approved
DatasheetDatasheetDatasheetDatasheetDatasheetDatasheet

Installation and specification

The details are where a sensor either fits or doesn't

Once the sensing technology is established, the practical specification takes over. Probe length. Tank geometry. Mounting. Supply voltage. Output. Fluid compatibility. Operating temperature. Environmental sealing. Receiving system. These details determine whether a sensor is merely capable of measuring the liquid or actually suitable for the application.

The level sensor range is supported by datasheets, manuals, configuration information and direct access to Gill engineering expertise. Where something is application-specific, our engineers can help establish the appropriate configuration.

0moving partsin the measurement
5sensorsplus the Liquid Level Display
2mLevelSlick probe length
32V DCtop of the LevelPro and LevelLite supply

Datasheets for every model

Gill's datasheets and technical documentation provide the detail needed to specify each model.

Go to downloads →

Outputs to suit the receiving system

Voltage, current, RS232, CAN and resistive, by model. LevelDefend outputs are specified to the customer requirement.

View the specification →

Check the liquid first

Fluid characteristics and wetted materials should be checked before specifying a sensor. LevelSlick is intended for electrically conductive liquids.

Speak to our team

Compare the range

Five sensors. Five reasons to choose differently.

SpecificationLevelProLevelLiteLevelSlickLevelDefendCatch tank
Best forGeneral purposeWeight criticalDifficult liquidsDefence / bespokeEndurance motorsport
HousingStainless steelAluminiumFEP coated, low friction6082 T6 aluminiumSealed unit
Ingress protectionIP66 / IP68IP68IP66 / IP68 / IP69KIP67IP68
Outputs0-10 V or 4-20 mA (RS232 for configuration)Voltage or current (RS232 for configuration)Voltage, current, resistiveCustomer requirementAnalogue voltage
Supply+5 to +32 V DC+5 to +32 V+6 to +32 V DC18 to 32 V DCn/a
Temperature-40 °C to +125 °C-40 °C to +125 °C-40 °C to +85 °C-40 °C to +125 °CSee datasheet
Probe length100 to 2000 mmUp to ~750 mmUp to 2 mBuilt to ordern/a

On LevelPro, the current output is 4 to 20 mA and needs a 250 Ohm load resistor across the output. The switch output needs a pull-up resistor of 1 kOhm to 10 kOhm.

CUSTOM

When five options still aren’t enough

Some applications fall outside a standard configuration.

That is where Gill’s custom level-sensing capability comes in. The requirement might involve the physical construction, probe dimensions, materials, output, mounting or the conditions the sensor needs to withstand.

The starting point is the application, not a blank sheet of paper.

Questions

Frequently asked questions

What is a capacitive level sensor?

A capacitive level sensor measures liquid level by detecting the change in capacitance between a probe and the surrounding medium. Gill's level sensors use solid-state electronics with no moving parts in the measurement.

Which Gill level sensor should I choose?

Start with the liquid and the platform. LevelPro is the general-purpose option. LevelLite is designed for weight-critical platforms. LevelSlick is for electrically conductive, difficult liquids. LevelDefend is developed for defence applications, while the catch tank level sensor is designed specifically for endurance motorsport.

Do Gill level sensors have moving parts?

No. The Gill level sensor range uses capacitive sensing without floats, mechanical switches or other moving components in the measurement.

Do Gill level sensors work with any liquid?

Not necessarily. In particular, LevelSlick is intended for electrically conductive liquids. Fluid characteristics and wetted materials should be checked before specifying a sensor.

What output options are available?

Output options vary by model and can include voltage, current, RS232, CAN and resistive output. LevelDefend outputs are specified according to the customer requirement.

What probe lengths are available?

Probe length varies by model and application. LevelLite supports probe lengths up to around 750 mm, while LevelSlick supports probes up to 2 m. Other configurations should be confirmed against the specific product requirement.

Do I need a 250 Ohm load resistor?

Yes, on LevelPro. The current output is 4 to 20 mA and needs a 250 Ohm load resistor across the output. The switch output needs a pull-up resistor of 1 kOhm to 10 kOhm.

Have an application to discuss?

Speak to our team

Tell us what you need to measure, where and under what conditions. We’ll help you work out the appropriate approach.

  • You tell us the application What you measure, where and in what conditions.
  • A real person reads it Not an account manager, and not a queue.
  • We aim to respond in one working day Monday to Friday.