
From the bridge deck to the tunnel bore.
Measurement the network runs on.
Ultrasonic wind measurement, road and rail weather monitoring, non-contact position sensing, level measurement and calibration for bridges, cranes, highways, railways, tunnels and the infrastructure that connects them.
Infrastructure depends on measurement
Transport infrastructure operates across exposed structures, moving equipment, constrained sites and environments where access can be difficult.
Wind influences bridge and crane operations. Weather conditions affect roads and railways. Position feedback controls barriers, gates and other moving assets. Level measurement supports drainage and fluid systems. Condition monitoring provides visibility into the equipment keeping infrastructure operational.
The measurement requirement changes with the application. The principle does not: the data has to be dependable, usable and suited to the environment where it is being measured.
One infrastructure environment. Many measurement requirements.
Gill brings together sensing technologies for the different conditions and decisions found across transport and infrastructure.
Wind
Ultrasonic measurement for bridges, cranes, railways, tunnels and other exposed structures.
Weather
Integrated measurement of wind, temperature, humidity, pressure and precipitation for roads, rail and infrastructure monitoring.
Position
Non-contact inductive sensing for barriers, gates, expansion joints and other moving infrastructure.
Level
Capacitive level measurement for drainage, culverts and equipment where moving parts can introduce a failure point.
Condition
Oil debris monitoring for cranes, plant, gearboxes and hydraulic systems.
Calibration
Independent UKAS-accredited calibration for Gill and non-Gill instruments across six measurement parameters.
Every infrastructure decision starts at a measurement point
A transport corridor measures across the whole asset. Wind at the bridge deck and the tower, at the crane jib and the exposed viaduct. Road-level conditions, lineside exposure, portal pressure and the water level in the drainage below.
Bridge deck wind monitoring
A bridge closure is a regional traffic event, so the wind speed that triggers it gets scrutinised afterwards by people who were not there.
- WindObserver 90 0 to 90 m/s, 316 stainless, no moving parts
- WindObserver 75 open head holds accuracy as the flow angle increases
- WindSonic 75 0 to 75 m/s for additional deck positions
Pylon and tower top
The tower sees a different wind from the deck, and access means a rope team and a road closure.
- WindObserver 90 heated, IP66, icing tested to MIL-STD-810F
- WindMaster Pro 3-axis to 32 Hz for buffeting and vortex studies
- WindObserver 70 heated head for a second reference height
Bearings and expansion joints
Thermal movement at a joint is measured in millimetres, over decades, on a component that cannot be taken out of service to check.
- Blade position sensors non-contact inductive, no wearing parts
- Blade60 contactless linear displacement feedback
- MetConnect THP structure temperature via a four-wire Pt100 input
Tower crane jib anemometer
A crane stops at a defined wind speed. Everything downstream of that decision, the programme, the claim and the argument, refers back to one reading at the jib.
- WindSonic 75 0 to 75 m/s, 0.5 kg, full-range accuracy published
- WindObserver 90 0 to 90 m/s for exposed or coastal sites
- WindSonic 60 0 to 60 m/s for lower-rise lifting
Site compound and mobile plant
Mobile and crawler cranes move between pick points, so the wind reference has to move with them and still be defensible.
- MaxiMet GMX200 wind only, 0.5 kg, for a temporary works mast
- WindSonic 60 straightforward to mount and configure with MetSet
- MaxiMet GMX500 wind, temperature, humidity and pressure in one unit
Motorway gantry and road weather
Variable speed limits and warnings are set from a roadside measurement, and the gantry is the only place on the network you can reach without a lane closure.
- MaxiMet GMX551 wind, T, H, P, solar and rainfall in one housing
- MetConnect One Modbus and SDI-12 into an existing roadside outstation
- WindSonic 60 a compact wind reference on the gantry leg
Road surface conditions and ice prediction
Gritting decisions are made hours ahead on a forecast that is only as good as the road-level measurement feeding it.
- MetConnect THP temperature 0.2 degrees C, humidity 1.5 percent RH, Pt100 input
- MaxiMet GMX400 temperature, humidity, pressure and rainfall
- TruMet PW100 optical rainfall, no bucket to block with grit and debris
High-sided vehicle and crosswind warning
Exposed viaducts and embankments generate crosswinds that matter to a curtain-sided lorry and to nothing else on the road.
- WindObserver 75 open head, accurate across a wide flow angle
- WindSonic 75 0 to 75 m/s at an exposed roadside position
- MaxiMet GMX200 wind only, 0.5 kg, for a verge-mounted mast
Tunnel portal and ventilation
Portal wind and pressure change how a tunnel ventilates, which matters most in the incident nobody has had yet.
- WindSonic 60 0 to 60 m/s, compact enough for a portal mounting
- MetConnect THP pressure 300 to 1100 hPa, accuracy 0.5 hPa
- MaxiMet GMX300 temperature, humidity and pressure at the portal
Overhead line and catenary
Overhead line dewirement takes a route out for a day, and wind and temperature are what set the tension limits it runs to.
- WindObserver 70 heated 316 stainless head at lineside exposure
- MetConnect THP temperature and humidity for tension monitoring
- WindSonic M heated aluminium body, operating to -40 degrees C
Barriers, gates and signalling equipment
A barrier that fails to prove its position stops trains, and the sensor doing the proving cycles thousands of times a month.
- Blade position sensors non-contact inductive, unlimited-life position feedback
- Blade360 contactless rotary position for barrier arms
- Blade Dual Output a second independent channel where redundancy is required
Drainage, culverts and flood risk
Highway and rail flooding starts at a culvert nobody inspected, and level is the measurement that gives you warning rather than hindsight.
- LevelPro capacitive level sensing with no moving parts
- LevelLite level measurement for smaller chambers
- TruMet PW100 rainfall intensity to 0 to 200 mm/hr alongside level
Plant and machinery condition
Site plant fails where it is working rather than where it is serviced, and the wear shows up in the oil first.
- WearDetect oil debris sensing for ferrous wear particles
- LevelPro hydraulic and lubrication level with no moving parts
- Blade position sensors non-contact actuator and boom position feedback
Precipitation and driving conditions
Rainfall intensity drives aquaplaning risk and speed-limit setting, and a gauge that blocks stops reporting exactly when the reporting matters.
- TruMet PW100 optical, no moving parts, 0.1 mm resolution
- MaxiMet GMX603 integrated optical rainfall, 5 percent or better
- MaxiMet GMX551 rainfall alongside wind, T, H, P and solar
Structural monitoring and the long record
Structural health monitoring is a twenty-year series, and an instrument change part way through becomes a caveat on everything after it.
- WindObserver 75 no moving parts, IP66, built for unattended service
- WindMaster Pro 3-axis at 32 Hz for dynamic response work
- MetConnect THP analogue and Pt100 inputs for strain and temperature kit
Calibration and verification
When a closure or a stopped lift is costed, the wind reading behind it becomes evidence. Traceable calibration is what makes it hold.
- UKAS-accredited air velocity calibration traceable certification for anemometers
- Multi-parameter calibration six parameters, equipment from any manufacturer
- Recalibration scheduling intervals, reminders and turnaround
Find your infrastructure application
From exposed bridges and crane jibs to road networks, railways and tunnel portals, the measurement requirement is shaped by the asset, its environment and the decision the data supports.

Bridge Wind Monitoring
Measure the conditions around exposed structures
Wind conditions can vary across a bridge deck, tower and surrounding structure. Reliable measurement supports operational decisions while equipment may be installed in positions that are difficult to access.
Gill provides ultrasonic wind measurement for exposed infrastructure, including heated and high-wind-range options.
Engineering: Ultrasonic wind measurement, dynamic measurement and traceable calibration.

Crane Wind Monitoring
Know the wind at the load
Tower, crawler and mobile cranes operate within defined wind limits that vary with the load and configuration. The anemometer needs to provide dependable measurement from an exposed position while remaining practical to install and maintain.
Gill provides ultrasonic wind measurement for crane jibs, gantries and temporary installations.
Engineering: Lightweight and heated ultrasonic options, high wind-speed capability and UKAS-accredited calibration.

Road Weather & Highway Monitoring
Measure the conditions at road level
Road weather stations provide the local data behind decisions on variable speed limits, crosswind warnings, precipitation and winter maintenance.
Gill provides integrated weather and precipitation measurement designed for roadside installation and connection to existing monitoring systems.
Engineering: Weather stations, optical precipitation and system integration.

Rail & Lineside Monitoring
Measurement where access is limited
Rail infrastructure brings together environmental exposure, moving assets and equipment installed along the route. Wind measurement, position feedback and other monitoring technologies support operational and maintenance requirements.
Non-contact position sensing removes mechanical contact from applications where repeated movement makes wear a concern.
Engineering: Lineside wind measurement, non-contact position sensing and systems integration.

Tunnels & Enclosed Structures
Measure the environment around the portal
Wind and pressure conditions influence airflow and ventilation around tunnel portals and enclosed infrastructure.
Gill provides compact wind and environmental sensing for applications where equipment needs to operate reliably within a constrained installation.
Engineering: Compact wind sensing, pressure measurement and environmental monitoring.

Drainage, Culverts & Flood Risk
Measure changing conditions before they become a problem
Rainfall and water levels provide important information around drainage infrastructure, culverts and chambers. Measurement without mechanical components can reduce the potential for fouling in demanding environments.
Gill provides optical precipitation and capacitive level sensing for remote monitoring applications.
Engineering: Capacitive level sensing, optical precipitation and remote monitoring.
insight
Why a false calm is the failure mode that matters
The usual worry about a wind sensor is accuracy. On infrastructure the more expensive failure is quieter: a cup and vane anemometer that ices or seizes stops turning and reports calm. The control system has no way to know, so the bridge stays open and the crane keeps lifting.
Ultrasonic measurement has no rotating element to stop. The WindObserver range is 316 stainless, IP66, heated and icing tested to MIL-STD-810F, with the WindObserver 90 measuring 0 to 90 m/s for the most exposed positions.
Where the structure itself is the subject, the WindMaster Pro measures all three axes at up to 32 Hz, which is what buffeting, vortex shedding and dynamic response work need rather than a horizontal wind speed.
The failure that matters is not the sensor that stops working. It is the sensor that keeps reporting a number nobody has any reason to doubt.
The technologies behind the measurement
Gill’s transport and infrastructure portfolio spans wind, weather, position, level and condition monitoring, allowing the sensing technology to be selected around the application rather than forcing one approach across different environments.
Meteorological Technology

WindObserver
Ultrasonic wind measurement for exposed infrastructure
Heated ultrasonic wind measurement for demanding applications, with WindObserver 90 measuring up to 90 m/s. The range includes 316 stainless steel construction, IP66 protection and hazardous-area variants.

WindSonic
Lightweight wind measurement
A compact 2-axis ultrasonic anemometer for crane jibs, gantries, temporary structures and other applications where installation weight and practicality matter.

MaxiMet
Compact environmental measurement
An integrated weather station combining environmental measurements in compact configurations for roadside, rail and infrastructure applications.

TruMet PW100
Optical rainfall measurement
An infrared optical rain gauge providing solid-state precipitation measurement without a tipping mechanism, for applications where rainfall data forms part of the wider environmental picture.
Industrial Sensors

Blade
Non-contact position sensing
Linear and rotary position sensing for barriers, gates, expansion joints and other moving infrastructure, with no mechanical contact between the sensing components.

Level sensing
Capacitive measurement without moving parts
Gill capacitive level sensors provide continuous liquid level measurement for applications including drainage and equipment monitoring.

WearDetect
Condition monitoring through oil debris
WearDetect monitors ferrous wear particles in lubricating oil, providing condition information from equipment such as cranes, gearboxes and hydraulic systems.
Calibration for the wider measurement network
Infrastructure programmes rarely contain equipment from a single manufacturer. Instruments are installed, replaced and maintained across different contractors, assets and generations of equipment.
Labcal provides UKAS-accredited calibration to ISO/IEC 17025:2017 for Gill and non-Gill equipment across six measurement parameters: gas and air flow, air velocity, liquid flow, pressure, temperature and humidity.
That provides a single calibration route for mixed instrument estates, with traceability across the measurement network.
01 · Gas and air flow
Gas meters · Mass flow controllers · Dispensing systems · Low-flow laboratory to higher-flow industrial
02 · Air velocity
Anemometers · Pitot tubes · Thermal probes
03 · Liquid flow
Flow meters and sensors · Process control equipment · Water used for the accredited capability
04 · Pressure
Gauges · Transducers · Manometers · Transmitters
05 · Temperature
Thermometers · Probes · Thermocouples · Data loggers
06 · Humidity
Hygrometers · Probes · Transmitters
The measurement has to reach the system using it
Infrastructure measurement rarely ends at the sensor. Data feeds roadside outstations, SCADA, signalling, warning systems and monitoring platforms.
Gill supports integration across a range of analogue and digital interfaces, including Modbus, SDI-12, RS422 and RS485, alongside application-specific configurations.
Whether the requirement is an existing outstation, a new monitoring system or an embedded application, our engineers can support sensor selection, mounting, outputs and integration.
Outputs and options
- Modbus & SDI-12 : Roadside outstations and lineside networks
- RS422 / RS485 : Serial into SCADA and control systems
- Analogue & Pt100 : Strain, temperature and third-party instruments on one station
- Heated & IS variants : Winter operation and hazardous-area locations
Measurement engineered for infrastructure
Built for demanding environments
Gill sensing technologies are designed for exposed, remote and operationally demanding installations, with options for heating, sealing and hazardous-area applications.
More than wind
Wind measurement is part of Gill’s heritage, but the portfolio extends across weather, precipitation, position, level and equipment condition.
Non-contact where it matters
Ultrasonic wind measurement, non-contact position sensing and capacitive level measurement remove mechanical components from applications where movement, exposure or contamination can make them a concern.
Designed around the application
Different infrastructure assets create different measurement requirements. Gill’s range allows the sensing principle, configuration and interface to be selected around the application.
Integration matters
Measurement only becomes useful when the data reaches the system using it. Gill supports the interfaces, configurations and engineering requirements needed to integrate sensing into existing infrastructure systems.
Independent calibration
Through Labcal, Gill provides access to UKAS-accredited calibration for Gill and non-Gill equipment across six measurement parameters.
Transport and infrastructure application notes
9 application pages and 6 numbered application notes for this sector. The pages describe the measurement problem and the instruments that answer it; the numbered notes are the original engineering documents, each with its PDF.
- ApplicationTransportation wind speed measurement applications
- ApplicationWind sensors for ventilation and air flow monitoring in tunnels
- ApplicationWind speed and direction measurement on bridges
- ApplicationGearbox wear monitoring in shore based cranes
- ApplicationConstruction vehicle engine monitoring
- ApplicationConstruction vehicle brake system monitoring
- ApplicationPosition sensing for fork lifts and platform equipment
- ApplicationAerodynamic, brake and suspension control in high speed vehicle
- ApplicationLiquid level sensors accurately monitor railway locomotive critical fluids
- Application note AN0001Road & Railway Tunnels
- Application note AN0010Power Line Monitoring using WindSonic, WindObserver, WindMaster & MaxiMet
- Application note AN0011Wind Measurement on Bridges
- Application note AN0020WindSonic & WindObserver used for Container Terminal Operational Safety
- Application note AN0033WindMasterHS assisting with salt spraying efficiency
- Application note AN0044WindSonic single channel tunnel mode 4-20mA
Explore transport & infrastructure
Go deeper into the applications where measurement plays a critical role in transport and infrastructure.
Transport & infrastructure measurement questions, from wind and weather to position and level
Gill provides sensing and measurement technologies for bridges, cranes, highways, railways, tunnels and associated infrastructure. Applications include wind and weather monitoring, precipitation measurement, position sensing, liquid level measurement and equipment condition monitoring.
The appropriate sensor depends on the installation, wind-speed range, environmental conditions, mounting position and system requirements. Gill WindObserver and WindSonic provide ultrasonic wind measurement across different infrastructure applications.
Selected Gill wind sensors are available with heating and have been tested for operation in icing conditions. The appropriate configuration depends on the environmental conditions and application.
Road weather monitoring can include wind speed and direction, temperature, humidity, pressure and precipitation. The measurement configuration depends on the road environment and the decisions the data needs to support.
Non-contact position sensing removes mechanical contact between the sensing components. This can be useful for barriers, gates, expansion joints and other mechanisms that cycle repeatedly or operate in demanding environments.
Yes. Labcal provides UKAS-accredited calibration for Gill and non-Gill equipment across its accredited measurement parameters.
That is set by the structure owner, not by the instrument. Thresholds are usually tiered, with restrictions on high-sided vehicles and abnormal loads before a full closure, and they differ between structures.
With an ultrasonic anemometer mounted clear of the deck and the parapet, at a height and an exposure agreed with the structure owner, so the reading represents the wind acting on the structure rather than the eddy behind a barrier. Siting matters more than the sensor: a position in the lee of a truss will under-read the condition the threshold is written for.
The WindObserver 90 measures 0 to 90 m/s and suits the most exposed positions. The WindObserver 75 covers 0 to 75 m/s with an open head that holds accuracy as the flow angle increases. Where the dynamic response of the structure is the subject rather than the closure decision, the three-dimensional vector matters and the WindMaster Pro measures all three axes at up to 32 Hz.
Cups and vanes rely on bearings that wear, foul and freeze. When one seizes it reports calm, and a crane acting on that reading keeps lifting in wind that should have stopped it.
Ultrasonic measurement has no rotating element, so there is no seizure mode to produce a false calm.
The WindObserver range is heated, icing tested to MIL-STD-810F and operates from -55 to +70 degrees C with heating. The WindSonic M is heated aluminium operating to -40 degrees C.
Typically wind speed and direction, air temperature, humidity, pressure and precipitation, often with a road surface temperature probe on a separate input. The output feeds the roadside outstation that sets signs and limits.
No. Exposure changes with embankment, cutting, viaduct and terrain, which is why crosswind warning systems are sited at the specific locations that generate the risk.
Tipping buckets block with grit, leaf litter and ballast dust, and under-read in light rain. The TruMet PW100 measures optically with no moving parts, 0 to 200 mm/hr at 5 percent accuracy and 0.1 mm resolution.
With a position sensor that reports the actual mechanical position rather than the command. The Blade range is non-contact inductive, in linear and rotary formats, with a dual-output variant where redundancy is required.
Wind speed and direction at the portal and the pressure differential across it, because both change how the ventilation system behaves and how smoke would move in an incident.
With a level sensor in the chamber and, ideally, rainfall intensity nearby so the response can be related to the event. Capacitive sensors have no moving parts to foul with silt and debris.
A continuous, long-duration record, which usually means an instrument with nothing to wear and a protocol the acquisition system already accepts. Where dynamic response is the subject, the three-dimensional wind vector matters rather than horizontal speed alone.
Most take Modbus or a serial input. MetConnect outputs RS232, RS422, RS485, Modbus and SDI-12, with ASCII, Modbus RTU and ASCII, NMEA 0183 and SDI-12 v1.3 protocols. The WindObserver range outputs RS422 and RS485, with a Modbus RTU variant available on the 65 and 75.
Set by the asset owner and by what the measurement is used to justify. Where a reading supports a closure or a stopped lift, annual traceable calibration is common.
Labcal is UKAS-accredited to ISO/IEC 17025:2017 and calibrates air velocity, temperature, humidity, pressure, and gas and liquid flow.
Six: gas and air flow, air velocity, liquid flow, pressure, temperature and humidity. Labcal is an independent UKAS-accredited laboratory, Lab 0625, and calibrates equipment from any manufacturer, not only equipment supplied by Gill.
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