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Road viaduct crossing open country, seen from the air
Transport and Infrastructure

From the bridge deck to the tunnel bore.
Measurement the network runs on.

Ultrasonic wind measurement, road and rail weather monitoring, non-contact position sensing, level measurement and calibration for bridges, cranes, highways, railways, tunnels and the infrastructure that connects them.

1985
Building ultrasonic wind sensors in the UK
0
Moving parts to seize or replace
0–90 m/s
WindObserver 90 wind-speed range
150+
Countries where Gill operates

Infrastructure depends on measurement

Transport infrastructure operates across exposed structures, moving equipment, constrained sites and environments where access can be difficult.

Wind influences bridge and crane operations. Weather conditions affect roads and railways. Position feedback controls barriers, gates and other moving assets. Level measurement supports drainage and fluid systems. Condition monitoring provides visibility into the equipment keeping infrastructure operational.

The measurement requirement changes with the application. The principle does not: the data has to be dependable, usable and suited to the environment where it is being measured.

One infrastructure environment. Many measurement requirements.

Gill brings together sensing technologies for the different conditions and decisions found across transport and infrastructure.

Wind

Ultrasonic measurement for bridges, cranes, railways, tunnels and other exposed structures.

Weather

Integrated measurement of wind, temperature, humidity, pressure and precipitation for roads, rail and infrastructure monitoring.

Position

Non-contact inductive sensing for barriers, gates, expansion joints and other moving infrastructure.

Level

Capacitive level measurement for drainage, culverts and equipment where moving parts can introduce a failure point.

Condition

Oil debris monitoring for cranes, plant, gearboxes and hydraulic systems.

Calibration

Independent UKAS-accredited calibration for Gill and non-Gill instruments across six measurement parameters.

Infrastructure sensing map

Every infrastructure decision starts at a measurement point

A transport corridor measures across the whole asset. Wind at the bridge deck and the tower, at the crane jib and the exposed viaduct. Road-level conditions, lineside exposure, portal pressure and the water level in the drainage below.

Explore 16 measurement points to see what is being measured, where the measurement happens and which sensing technology fits the application.

Get expert advice

Find your infrastructure application

From exposed bridges and crane jibs to road networks, railways and tunnel portals, the measurement requirement is shaped by the asset, its environment and the decision the data supports.

Elevated road structure with wind turbines beyond
Structures

Bridge Wind Monitoring

Measure the conditions around exposed structures

Wind conditions can vary across a bridge deck, tower and surrounding structure. Reliable measurement supports operational decisions while equipment may be installed in positions that are difficult to access.

Gill provides ultrasonic wind measurement for exposed infrastructure, including heated and high-wind-range options.

Engineering: Ultrasonic wind measurement, dynamic measurement and traceable calibration.

View Bridge Wind Monitoring

Mobile crane lifting over housing on a constrained site
Lifting

Crane Wind Monitoring

Know the wind at the load

Tower, crawler and mobile cranes operate within defined wind limits that vary with the load and configuration. The anemometer needs to provide dependable measurement from an exposed position while remaining practical to install and maintain.

Gill provides ultrasonic wind measurement for crane jibs, gantries and temporary installations.

Engineering: Lightweight and heated ultrasonic options, high wind-speed capability and UKAS-accredited calibration.

View Crane Wind Monitoring

Motorway interchange seen from the air
Highways

Road Weather & Highway Monitoring

Measure the conditions at road level

Road weather stations provide the local data behind decisions on variable speed limits, crosswind warnings, precipitation and winter maintenance.

Gill provides integrated weather and precipitation measurement designed for roadside installation and connection to existing monitoring systems.

Engineering: Weather stations, optical precipitation and system integration.

View Transport Safety

Engineers working on track in a rail depot
Rail

Rail & Lineside Monitoring

Measurement where access is limited

Rail infrastructure brings together environmental exposure, moving assets and equipment installed along the route. Wind measurement, position feedback and other monitoring technologies support operational and maintenance requirements.

Non-contact position sensing removes mechanical contact from applications where repeated movement makes wear a concern.

Engineering: Lineside wind measurement, non-contact position sensing and systems integration.

View Rail and Rolling Stock

Lit tunnel bore carrying twin tracks
Tunnels

Tunnels & Enclosed Structures

Measure the environment around the portal

Wind and pressure conditions influence airflow and ventilation around tunnel portals and enclosed infrastructure.

Gill provides compact wind and environmental sensing for applications where equipment needs to operate reliably within a constrained installation.

Engineering: Compact wind sensing, pressure measurement and environmental monitoring.

View Tunnels & Enclosed Structures

Standing water and spray on a highway in heavy rain
Drainage

Drainage, Culverts & Flood Risk

Measure changing conditions before they become a problem

Rainfall and water levels provide important information around drainage infrastructure, culverts and chambers. Measurement without mechanical components can reduce the potential for fouling in demanding environments.

Gill provides optical precipitation and capacitive level sensing for remote monitoring applications.

Engineering: Capacitive level sensing, optical precipitation and remote monitoring.

View Drainage & Flood Risk

Technical
insight

Why a false calm is the failure mode that matters

The usual worry about a wind sensor is accuracy. On infrastructure the more expensive failure is quieter: a cup and vane anemometer that ices or seizes stops turning and reports calm. The control system has no way to know, so the bridge stays open and the crane keeps lifting.

Ultrasonic measurement has no rotating element to stop. The WindObserver range is 316 stainless, IP66, heated and icing tested to MIL-STD-810F, with the WindObserver 90 measuring 0 to 90 m/s for the most exposed positions.

Where the structure itself is the subject, the WindMaster Pro measures all three axes at up to 32 Hz, which is what buffeting, vortex shedding and dynamic response work need rather than a horizontal wind speed.

The failure that matters is not the sensor that stops working. It is the sensor that keeps reporting a number nobody has any reason to doubt.

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The technologies behind the measurement

Gill’s transport and infrastructure portfolio spans wind, weather, position, level and condition monitoring, allowing the sensing technology to be selected around the application rather than forcing one approach across different environments.

Meteorological Technology

Gill WindObserver ultrasonic anemometers
Structures and exposure

WindObserver

Ultrasonic wind measurement for exposed infrastructure

Heated ultrasonic wind measurement for demanding applications, with WindObserver 90 measuring up to 90 m/s. The range includes 316 stainless steel construction, IP66 protection and hazardous-area variants.

Range : WindObserver 90 measures 0 to 90 m/s; 75 measures 0 to 75 m/s
Build : 316 stainless steel, IP66, heated, icing tested to MIL-STD-810F
Options : IS variant certified to ATEX, IECEx and UKEX for hazardous areas

Explore WindObserver

Gill WindSonic ultrasonic anemometers
Cranes and gantries

WindSonic

Lightweight wind measurement

A compact 2-axis ultrasonic anemometer for crane jibs, gantries, temporary structures and other applications where installation weight and practicality matter.

Range : WindSonic 60 measures 0 to 60 m/s; WindSonic 75 to 0 to 75 m/s
Accuracy : Full-range accuracy published for WindSonic 60 and 75
Options : WindSonic M is heated aluminium, operating to -40 degrees C

Explore WindSonic

Gill MaxiMet compact weather stations
Roadside and gantry

MaxiMet

Compact environmental measurement

An integrated weather station combining environmental measurements in compact configurations for roadside, rail and infrastructure applications.

Wind : 0 to 60 m/s across the range, WindSonic-based
Rainfall : GMX603 carries optical rainfall to 0 to 200 mm/hr, 5 percent or better
Options : Optional heating; GMX552 adds WBGT heat stress for work crews

Explore MaxiMet

Gill TruMet PW100 optical rain gauge
Precipitation

TruMet PW100

Optical rainfall measurement

An infrared optical rain gauge providing solid-state precipitation measurement without a tipping mechanism, for applications where rainfall data forms part of the wider environmental picture.

Range : 0 to 200 mm/hr, accuracy 5 percent, resolution 0.1 mm
Output : One pulse per 0.1 mm, replicating a tipping bucket
Limits : Liquid precipitation only, measurement range 0 to +70 degrees C

Explore TruMet PW100

Industrial Sensors

Gill Blade non-contact position sensors
Barriers and joints

Blade

Non-contact position sensing

Linear and rotary position sensing for barriers, gates, expansion joints and other moving infrastructure, with no mechanical contact between the sensing components.

Principle : Non-contact inductive, no wearing parts
Types : Linear and rotary, including dual output for redundancy
Range : Blade25, Blade60, Blade360 and Blade Dual Output

Explore position sensors

Gill LevelPro, LevelSlick, LevelDefend, LevelLite capacitive level sensors and the DD1615 display
Drainage and plant

Level sensing

Capacitive measurement without moving parts

Gill capacitive level sensors provide continuous liquid level measurement for applications including drainage and equipment monitoring.

Range : LevelPro, LevelLite and LevelSlick
Principle : Capacitive, no moving parts
Display : DD1615 level display available

Explore level sensors

Gill WearDetect oil debris sensors
Plant condition

WearDetect

Condition monitoring through oil debris

WearDetect monitors ferrous wear particles in lubricating oil, providing condition information from equipment such as cranes, gearboxes and hydraulic systems.

Measures : Ferrous wear debris in oil-lubricated equipment
Use : Cranes, excavators, gearboxes and hydraulic systems
Options : Available with a local display

Explore WearDetect

Not sure which product fits?Tell us whether it is for a bridge, a tunnel, a road or a port, what it has to survive and the system the data has to reach. Our team will narrow the range down with you.

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Calibration for the wider measurement network

Infrastructure programmes rarely contain equipment from a single manufacturer. Instruments are installed, replaced and maintained across different contractors, assets and generations of equipment.

Labcal provides UKAS-accredited calibration to ISO/IEC 17025:2017 for Gill and non-Gill equipment across six measurement parameters: gas and air flow, air velocity, liquid flow, pressure, temperature and humidity.

That provides a single calibration route for mixed instrument estates, with traceability across the measurement network.

01 · Gas and air flow

Gas meters · Mass flow controllers · Dispensing systems · Low-flow laboratory to higher-flow industrial

02 · Air velocity

Anemometers · Pitot tubes · Thermal probes

03 · Liquid flow

Flow meters and sensors · Process control equipment · Water used for the accredited capability

04 · Pressure

Gauges · Transducers · Manometers · Transmitters

05 · Temperature

Thermometers · Probes · Thermocouples · Data loggers

06 · Humidity

Hygrometers · Probes · Transmitters

One laboratory. Six UKAS-accredited parameters.Equipment from any manufacturer.
Explore Calibration Services

The measurement has to reach the system using it

Infrastructure measurement rarely ends at the sensor. Data feeds roadside outstations, SCADA, signalling, warning systems and monitoring platforms.

Gill supports integration across a range of analogue and digital interfaces, including Modbus, SDI-12, RS422 and RS485, alongside application-specific configurations.

Whether the requirement is an existing outstation, a new monitoring system or an embedded application, our engineers can support sensor selection, mounting, outputs and integration.

Outputs and options

  • Modbus & SDI-12 : Roadside outstations and lineside networks
  • RS422 / RS485 : Serial into SCADA and control systems
  • Analogue & Pt100 : Strain, temperature and third-party instruments on one station
  • Heated & IS variants : Winter operation and hazardous-area locations
Need threshold advice, mounting detail or output strings?Wind thresholds, mast and gantry mounting, protocol documentation and drawings. Direct from our engineering team.

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Measurement engineered for infrastructure

01

Built for demanding environments

Gill sensing technologies are designed for exposed, remote and operationally demanding installations, with options for heating, sealing and hazardous-area applications.

02

More than wind

Wind measurement is part of Gill’s heritage, but the portfolio extends across weather, precipitation, position, level and equipment condition.

03

Non-contact where it matters

Ultrasonic wind measurement, non-contact position sensing and capacitive level measurement remove mechanical components from applications where movement, exposure or contamination can make them a concern.

04

Designed around the application

Different infrastructure assets create different measurement requirements. Gill’s range allows the sensing principle, configuration and interface to be selected around the application.

05

Integration matters

Measurement only becomes useful when the data reaches the system using it. Gill supports the interfaces, configurations and engineering requirements needed to integrate sensing into existing infrastructure systems.

06

Independent calibration

Through Labcal, Gill provides access to UKAS-accredited calibration for Gill and non-Gill equipment across six measurement parameters.

Specifying for a transport asset?Talk through approvals, mounting, power and integration with our team before the specification is fixed.Working to a tender? Check your specification against the range ›

Discuss your requirements

Explore transport & infrastructure

Go deeper into the applications where measurement plays a critical role in transport and infrastructure.

Explore all applications

Transport & infrastructure measurement questions, from wind and weather to position and level

Getting started

Gill provides sensing and measurement technologies for bridges, cranes, highways, railways, tunnels and associated infrastructure. Applications include wind and weather monitoring, precipitation measurement, position sensing, liquid level measurement and equipment condition monitoring.

The appropriate sensor depends on the installation, wind-speed range, environmental conditions, mounting position and system requirements. Gill WindObserver and WindSonic provide ultrasonic wind measurement across different infrastructure applications.

Selected Gill wind sensors are available with heating and have been tested for operation in icing conditions. The appropriate configuration depends on the environmental conditions and application.

Road weather monitoring can include wind speed and direction, temperature, humidity, pressure and precipitation. The measurement configuration depends on the road environment and the decisions the data needs to support.

Non-contact position sensing removes mechanical contact between the sensing components. This can be useful for barriers, gates, expansion joints and other mechanisms that cycle repeatedly or operate in demanding environments.

Yes. Labcal provides UKAS-accredited calibration for Gill and non-Gill equipment across its accredited measurement parameters.

Wind and the threshold decision

That is set by the structure owner, not by the instrument. Thresholds are usually tiered, with restrictions on high-sided vehicles and abnormal loads before a full closure, and they differ between structures.

Gill engineering insightWhat the instrument decides is whether the threshold is applied on a reading you can defend. Specify the sensor and its calibration interval with the review in mind, not just the measurement.

With an ultrasonic anemometer mounted clear of the deck and the parapet, at a height and an exposure agreed with the structure owner, so the reading represents the wind acting on the structure rather than the eddy behind a barrier. Siting matters more than the sensor: a position in the lee of a truss will under-read the condition the threshold is written for.

The WindObserver 90 measures 0 to 90 m/s and suits the most exposed positions. The WindObserver 75 covers 0 to 75 m/s with an open head that holds accuracy as the flow angle increases. Where the dynamic response of the structure is the subject rather than the closure decision, the three-dimensional vector matters and the WindMaster Pro measures all three axes at up to 32 Hz.

Gill engineering insightAgree the mounting position with whoever will defend the threshold. The argument after an incident is almost always about where the sensor was, not what it cost.

Cups and vanes rely on bearings that wear, foul and freeze. When one seizes it reports calm, and a crane acting on that reading keeps lifting in wind that should have stopped it.

Ultrasonic measurement has no rotating element, so there is no seizure mode to produce a false calm.

Gill engineering insightThis is the failure that gets people hurt and contracts argued. A sensor that stops reporting is obvious; a sensor that reports calm is not.

The WindObserver range is heated, icing tested to MIL-STD-810F and operates from -55 to +70 degrees C with heating. The WindSonic M is heated aluminium operating to -40 degrees C.

Gill engineering insightPlan the heating supply at design stage. WindObserver heating draws up to 7 A at 24 V AC or DC, which on a remote gantry is a cabling decision.
Route and structure measurement

Typically wind speed and direction, air temperature, humidity, pressure and precipitation, often with a road surface temperature probe on a separate input. The output feeds the roadside outstation that sets signs and limits.

Gill engineering insightMetConnect takes a four-wire Pt100 to IEC 60751, which is how the surface probe usually joins the same station rather than needing a parallel one.

No. Exposure changes with embankment, cutting, viaduct and terrain, which is why crosswind warning systems are sited at the specific locations that generate the risk.

Tipping buckets block with grit, leaf litter and ballast dust, and under-read in light rain. The TruMet PW100 measures optically with no moving parts, 0 to 200 mm/hr at 5 percent accuracy and 0.1 mm resolution.

Gill engineering insightIt outputs one pulse per 0.1 mm, replicating a tipping bucket, so it drops into an existing outstation without a protocol change. It measures liquid precipitation only.

With a position sensor that reports the actual mechanical position rather than the command. The Blade range is non-contact inductive, in linear and rotary formats, with a dual-output variant where redundancy is required.

Gill engineering insightNon-contact matters more here than accuracy. The sensor cycles thousands of times a month on equipment that stops traffic when it fails to prove.

Wind speed and direction at the portal and the pressure differential across it, because both change how the ventilation system behaves and how smoke would move in an incident.

With a level sensor in the chamber and, ideally, rainfall intensity nearby so the response can be related to the event. Capacitive sensors have no moving parts to foul with silt and debris.

A continuous, long-duration record, which usually means an instrument with nothing to wear and a protocol the acquisition system already accepts. Where dynamic response is the subject, the three-dimensional wind vector matters rather than horizontal speed alone.

Gill engineering insightThe risk on a twenty-year series is not accuracy, it is the instrument change. Match the output format and traceability, and run old and new in parallel for a season if you can.
Integration and calibration

Most take Modbus or a serial input. MetConnect outputs RS232, RS422, RS485, Modbus and SDI-12, with ASCII, Modbus RTU and ASCII, NMEA 0183 and SDI-12 v1.3 protocols. The WindObserver range outputs RS422 and RS485, with a Modbus RTU variant available on the 65 and 75.

Set by the asset owner and by what the measurement is used to justify. Where a reading supports a closure or a stopped lift, annual traceable calibration is common.

Labcal is UKAS-accredited to ISO/IEC 17025:2017 and calibrates air velocity, temperature, humidity, pressure, and gas and liquid flow.

Gill engineering insightBecause Labcal is independent and calibrates any manufacturer, a network can keep instruments installed by different contractors on one traceable schedule.

Six: gas and air flow, air velocity, liquid flow, pressure, temperature and humidity. Labcal is an independent UKAS-accredited laboratory, Lab 0625, and calibrates equipment from any manufacturer, not only equipment supplied by Gill.

Question not answered here?Ask our experts directly. You will speak to someone who knows the instruments and where they are used.

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