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Aerial view of a utility-scale solar farm at dusk, rows of photovoltaic panels across open farmland
Solar site monitoring

The performance ratio is only as good as
the irradiance you measured

Site-level solar radiation, wind for the stow decision, temperature, rainfall and tracker position feedback, for solar and hybrid generation sites.

1600
W/m² solar radiation measurement range
0
Moving parts to ice, foul or seize
60
m/s wind measurement behind the stow decision
1985
Building ultrasonic wind sensors in the UK

A regional forecast cannot tell you what happened on your site

Solar performance is reported as a ratio against available irradiance. That makes the reference measurement commercial rather than technical: it is the denominator every performance number, every warranty conversation and every underperformance claim is divided by.

A national or regional forecast cannot carry it. It cannot tell you that the cloud sat over the eastern half of the site for two hours, that soiling took four per cent off the front rows after a dry spell, or that the gust which reached row fourteen was stronger than the one the forecast issued for the county.

The same gap sits behind the stow decision. Trackers move to a safe position on a wind threshold, and that threshold is only as good as the measurement it is compared against. Stow too early and generation is thrown away on a day the site could have run. Stow too late, or not at all because a seized cup anemometer is reporting calm, and the damage is structural.

Need the solar radiation range, the gust averaging options or a mounting drawing?Measurement ranges, output protocols, power budgets and drawings. Direct from our engineering team.

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Two measurements on a solar site do commercial work

The first is irradiance. It sets the denominator of the performance ratio, so an error in it moves the reported performance of the whole asset without anything changing on the ground. Measured at the site, over the same interval as the generation data, it turns an argument about yield into an arithmetic question.

The second is wind. It is not a reporting measurement at all: it is a control input that moves several hundred tonnes of steel and glass into a safe position, and it has to be trustworthy at the moment the weather is at its worst.

Everything else on the site supports those two. Temperature explains module derating. Rainfall explains soiling recovery. Position feedback confirms that a tracker actually reached the angle it was commanded to. Humidity and pressure close the picture for forecasting and for the equipment in the compound.

Solar site sensing map

Where a solar site gets its picture

A solar site measures for two different reasons at once: to report what it produced against the light it received, and to protect several hundred tonnes of moving steel when the weather turns.

Explore 8 measurement points to see what is being measured, where the measurement happens and which sensing technology fits the application.

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The denominator of every performance number

Performance ratio compares what the plant generated with what the available light says it should have generated. The generation side is metered precisely. The irradiance side is whatever instrument the site was given, so that is where the uncertainty lives.

MaxiMet measures solar radiation from 0 to 1600 W/m². The GMX301 does that and nothing else, which suits a dedicated reference node. The GMX501 carries solar radiation alongside wind, temperature, humidity and pressure in a single 0.8 kg unit on one cable, and the GMX551 adds rainfall on top.

Where the reporting standard a project is being held to sets a particular sensor class or mounting plane, tell us which one and we will say plainly whether it is met. We would rather answer that question before the mast goes up than after the first performance review.

0 to 1600 W/m² solar radiation measurement

Explore weather stations

The gust that stows the trackers has to be a number you trust

A stow threshold is usually written against a gust, not an instantaneous reading, which means the averaging matters as much as the sensor. WindSonic produces a WMO-compliant gust from a rolling average, so the gust figure is defined the same way every time it is compared with the threshold the structural engineer wrote.

Every output carries an instrumentation status code. That is the difference between a controller that knows its sensor has failed and a controller that quietly believes a dead sensor reporting calm, which is the failure mode that costs trackers.

There are no bearings in the measurement, so there is nothing to ice, foul or seize, and nothing to replace on an annual visit. Accuracy is 2 per cent RMSE at 12 m/s with 2 degrees on direction, from a starting threshold of 0.01 m/s.

A status code on every output, so a failed sensor cannot read calm

Explore wind sensors

A hybrid site is a solar site with a second source on the same connection

Hybrid usually means solar generating alongside wind, increasingly with battery storage, sharing one grid connection and one export limit. The commercial logic is that the two resources rarely peak together, so the connection is used for more hours of the year.

The measurement follows the same logic. Irradiance, wind, temperature, humidity, pressure and rainfall are wanted on both halves of the site, and one compact station can serve both rather than two separate installations reporting into two separate systems.

What changes is the weight the wind measurement has to carry. On a solar-only site it is a protection input. On a hybrid site it also explains generation, which pushes it towards a permanent mast, a heated stainless head, and in some cases 3-axis measurement where turbulence and inflow angle matter as well as speed and direction.

That is why solar and hybrid sit on one page here rather than two. The site is the same site. The question is how far up the measurement has to move when the second source arrives.

More than the irradiance sensor

Environmental measurement for the performance number, wind measurement for the stow decision, and position feedback for the trackers themselves.

Environmental measurement

Gill MaxiMet compact weather stations
Site conditions

MaxiMet

Compact all-in-one weather stations

The site station. One unit, one cable, one output string, and no moving parts in the measurement.

Solar radiation : 0 to 1600 W/m² on the GMX301, GMX501 and GMX551
In one unit : GMX501 measures wind, temperature, humidity, pressure and solar radiation
Environment : IP66, -35 to +70 degrees C, optional transducer heating at around 7 W

View MaxiMet

Gill TruMet PW100 optical rain gauge
Soiling and yield

TruMet PW100

Infrared optical rain gauge

Rainfall without a tipping bucket, so soiling recovery can be explained without adding a moving part to the site.

Technology : Infrared optical, no moving parts
Pairs with : MaxiMet GMX550 and GMX551 through the tipping bucket input
Integrated option : MaxiMet GMX603 carries optical rainfall built in, 0 to 200 mm/hr

View TruMet PW100

Gill WindSonic 2-axis ultrasonic anemometers
The stow sensor

WindSonic

Lightweight 2-axis ultrasonic anemometer

The tracker protection workhorse, and the sensor most often multiplied across a large or sloping site.

Range : WindSonic 60 measures 0 to 60 m/s; WindSonic 75 to 0 to 75 m/s
Gust : WMO-compliant, calculated from a rolling average
Integration : RS232, RS422, RS485, analogue, SDI-12 option, Modbus RTU option

View WindSonic

Exposed positions and tracker feedback

Gill WindObserver heated stainless steel ultrasonic anemometers
Exposed positions

WindObserver

Heated 316 stainless open-head 2-axis anemometer

For the corner of the site that catches the weather first, and for the permanent mast on a hybrid connection.

Range : WindObserver 75 measures 0 to 75 m/s; 90 extends to 0 to 90 m/s
Build : 316 stainless steel, IP66, heated
Head : Open head, which holds accuracy better at large vertical flow angles

View WindObserver

Gill WindUltra compact ultrasonic anemometer
Low power

WindUltra

Compact, IP68 and IP69K, heated as standard

For self-powered tracker rows, floating arrays and any position where the power budget is measured in milliwatts.

Power : Less than 100 mW without heating in calm conditions
Build : 270 g with a 1 inch pole mount, IP66, IP68 and IP69k, -40 to +70 degrees C
Range : 0 to 75 m/s, with dual RS485 or RS422, SDI-12 and Modbus RTU

View WindUltra

Gill Blade non-contact position sensors
Tracker feedback

Blade position sensors

Non-contact linear and rotary position sensing

Angle feedback on a mechanism that cycles every day of a twenty-five year life, with nothing in contact to wear.

Rotary : Blade360, full 360 degrees, configurable range, IP67, sealed for temporary immersion (1 m for 30 min)
Linear : Blade60 to 60 mm, Blade25 to 25 mm, both 90 degrees angular
Diagnostics : Sensor fault, activator in range and environmental health reported

View position sensors

Not sure which product fits this application?Tell us where it will be installed, what it has to survive and the system the data has to reach. Our team will narrow the range down with you.

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Where solar site measurement does the work

Six positions where the measurement changes a decision rather than filling a log file.

Utility-scale tracker arrays

Single-axis tracker rows stow on a wind threshold. The sensor count follows the size and the terrain, because a sloping site does not see one wind.

Performance ratio reporting

Site-level irradiance measured over the same interval as the generation data, so yield questions become arithmetic rather than argument.

Soiling and cleaning schedules

Rainfall and irradiance together show when the array last recovered and whether a clean is due or has already been paid for by the weather.

Hybrid solar and wind connections

One station serving both halves of a shared grid connection, with the wind measurement raised to explain generation as well as protect the structure.

Construction and commissioning

A temporary mast gives the wind number that stops a lift or a panel install, and the baseline the site is handed over against.

Remote and self-powered installations

Low-power sensing where each row carries its own panel and controller, and a sensor drawing milliwatts is the difference between fitting the budget and not.

UKAS-accredited calibration for six measurement parameters

Labcal is an independent UKAS-accredited calibration laboratory, Lab 0625, operating to ISO/IEC 17025:2017. It provides calibration across gas and air flow, air velocity, liquid flow, pressure, temperature and humidity, all under one roof.

For a solar site that covers the anemometers behind the stow decision, the temperature and humidity probes behind the derating figures, and the pressure instruments in the compound. Labcal supports equipment from Gill and other manufacturers, so a site can consolidate an instrument schedule that was never bought from one supplier.

01 · Gas and air flow

Gas meters · Mass flow controllers · Dispensing systems

02 · Air velocity

Anemometers · Pitot tubes · Thermal probes

03 · Liquid flow

Flow meters and sensors · Process control equipment

04 · Pressure

Gauges · Transducers · Manometers · Transmitters

05 · Temperature

Thermometers · Probes · Thermocouples · Data loggers

06 · Humidity

Hygrometers · Probes · Transmitters

One laboratory. Six UKAS-accredited parameters.Equipment from any manufacturer.
Explore Calibration Services

The measurement has to arrive where the decision is made

A stow threshold is enforced by a tracker controller. A performance ratio is calculated in a monitoring platform. Neither reads a datasheet, so the output format decides whether the measurement is usable on the day it is installed.

Gill supports environmental monitoring, industrial sensing, embedded electronics and systems integration, so the measurement can be brought into tracker controllers, SCADA and asset management platforms from specification through commissioning.

Outputs and options

  • Modbus RTU : Two-wire RS485, into SCADA and tracker controllers
  • SDI-12 : Into loggers on a shared bus across a large site
  • RS422 / RS485 : Serial into an existing control system
  • Analogue : 0 to 5 V, 0 to 20 mA or 4 to 20 mA where the input is fixed

Why solar programmes specify Gill

01

Nothing in the measurement wears

Ultrasonic measurement removes the bearings that ice, foul and produce a false calm on a cup and vane sensor. That is the failure that costs trackers.

02

A gust you can match to the threshold

WMO-compliant gust from a rolling average, so the gust figure is defined the same way every time it is checked against the number the structural engineer wrote.

03

A status code on every output

The controller can tell a healthy sensor from a failed one, instead of acting on a plausible reading from a dead instrument.

04

Lower cost of ownership

Mechanical sensors are replaced and revisited. Ultrasonic sensors have no moving parts, which is where the total cost of ownership case on a large site is won.

05

One unit for the site picture

Solar radiation, wind, temperature, humidity, pressure and rainfall from one 0.8 kg station on one cable, rather than six instruments to align and power.

06

Evidence when the yield is questioned

Independent UKAS-accredited calibration across six parameters, for equipment from any manufacturer, not only ours.

Ready to specify?Talk through approvals, mounting, power and integration with our team before the specification is fixed.

Discuss your requirements

Questions about solar and hybrid site measurement

Irradiance for the performance ratio, wind speed and direction for the tracker stow decision, and air temperature for module derating. Rainfall, humidity and pressure complete the picture for soiling, forecasting and the equipment in the compound.

A compact station such as the MaxiMet GMX551 carries all of those in a single unit on one cable. A GMX301 covers solar radiation alone where a dedicated reference node is wanted.

Gill engineering insightStart from the decisions the site has to make, not the parameter list. Each measurement on the mast should be traceable to a decision someone acts on.

Trackers move to a defined stow position when wind exceeds a set threshold, because a row of panels held at an extreme angle in a storm is far more exposed than a fixed array. The measurement is what triggers that move, so it is a protection device rather than a reporting instrument.

A large or sloping site usually needs more than one sensor, because the corner that catches the wind first is not the middle of the field.

It depends on the site area and the terrain. A large flat square site needs fewer sensors than a hillside or sloping site of the same size, because the flat site sees closer to one wind across the whole array.

Tell us the layout, the export capacity and the stow threshold and our team can work through the sensor count with you rather than quoting a rule of thumb.

Gill engineering insightThe question to ask is which row you would be prepared to lose. Sensor placement follows the most exposed structure, not the geometric centre.

A cup and vane sensor has bearings. They wear, they ice, and they seize. When they seize the sensor does not report a fault, it reports calm, and a controller acting on that will not stow.

An ultrasonic sensor has no moving parts in the measurement, so there is nothing to replace on an annual visit. The purchase price is higher and the total cost of ownership across a site with many sensors is lower.

Gill engineering insightThe false calm is the one that matters. Every other failure mode announces itself; this one looks exactly like good weather.

A stow threshold is normally written against a gust rather than an instantaneous reading, so the averaging behind the gust figure is part of the threshold. WindSonic produces a WMO-compliant gust calculated from a rolling average.

Check that gust definition against the period the structural specification assumed instead of the two being compared on different bases.

Gill engineering insightIf the sensor and the specification disagree on the averaging period, the threshold is not the threshold anyone signed off.

WindSonic 60 and 75 publish their accuracy across the full measuring range, with a resolution of 0.01 m/s and a starting threshold of 0.01 m/s. Direction covers 0 to 360 degrees with no dead band.

For a permanent mast on an exposed or hybrid site, WindObserver 75 measures 0 to 75 m/s in a heated 316 stainless open head.

MaxiMet measures solar radiation from 0 to 1600 W/m². The GMX301 measures solar radiation only. The GMX501 adds wind, temperature, humidity and pressure, and the GMX551 adds rainfall on top of that.

Where a project is held to a particular reporting standard with a stated sensor class or mounting plane, share the clause with us and we will confirm plainly whether it is met.

Gill engineering insightWe would rather answer the standards question before the mast is specified. It is a much cheaper conversation than the one after the first performance review.

Not for the measurement. A hybrid site generates from more than one source on a single grid connection, usually solar with wind and increasingly with storage, and it wants the same parameters from the same station.

What changes is the weight the wind measurement carries. On a solar-only site it protects the structure. On a hybrid site it also explains generation, which pushes it towards a permanent heated mast and, where turbulence matters, 3-axis measurement.

In most cases yes. A GMX501 or GMX551 gives irradiance, wind, temperature, humidity, pressure and rainfall from one unit, which covers the environmental picture for both halves.

A separate, higher-specification wind measurement is usually added where the wind generation is material, because the accuracy and mounting requirements for explaining yield are not the same as those for triggering a stow.

Through the protocol the system already accepts. WindSonic offers RS232, RS422 and RS485 with ASCII and NMEA, an SDI-12 option and a Modbus RTU option on two-wire RS485, plus analogue at 0 to 5 V, 0 to 20 mA or 4 to 20 mA.

WindUltra offers dual RS485 or RS422, SDI-12, USB and a configurable Modbus RTU string, which suits shared buses across a large site.

Gill engineering insightDecide the output before the sensor. A protocol mismatch discovered at commissioning is a site visit, not a configuration change.

Yes. The Blade range is non-contact inductive position sensing in linear and rotary formats, with a full 360 degree rotary option, a dual-channel variant where feedback has to be redundant, and IP67 construction, sealed for temporary immersion (1 m for 30 min).

The sensor and the target are separate parts, so there is nothing in contact to wear on a mechanism that cycles every day of the asset life. The sensors also report their own health, including sensor fault and whether the target is in range.

Instruments behind a commercial number are usually on a calibration schedule set by the asset owner or the reporting standard. Labcal is an independent UKAS-accredited laboratory, Lab 0625, operating to ISO/IEC 17025:2017 across six parameters including air velocity, temperature and humidity.

It calibrates equipment from any manufacturer, so a site can put its whole instrument schedule through one laboratory rather than splitting it by supplier.

Gill engineering insightTraceability is worth most on the day somebody disputes a yield figure. That is not the day to discover the anemometer has no certificate.

Speak to our team

Tell us what you need to measure, where and under what conditions. We’ll help you work out the appropriate approach.

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