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Home › Industries and applications › Marine and offshore › USV and autonomous marine
Uncrewed surface vessel under way at sea
Industries & Applications: USV & Autonomous Marine

No crew on board.
No margin for sensor failure.

When the vessel is autonomous, every sensor is a crew member. Gill builds the wind, weather and level measurement technology that USV programmes specify when the platform cannot afford downtime, and the integration cannot afford complexity.

IP68
MaxiMet Marine protection rating
0
Moving parts to wear or corrode
6-axis
Compass for true wind on moving hulls
40+
Years of marine-grade ultrasonic

An uncrewed vessel cannot stop to investigate a questionable reading

On a crewed vessel, an instrument showing an unexpected value can be checked, cleaned or replaced. On an autonomous platform, the sensor may be hundreds of miles from the nearest engineer and the mission may depend on the data continuing to arrive.

That changes the priorities.

USV instrumentation has to withstand saltwater exposure, vibration, temperature changes and prolonged unattended operation while delivering data in a form the vessel’s control and navigation systems can use.

Gill’s sensing technologies are designed around those requirements, from ultrasonic wind measurement and integrated marine weather stations to solid-state level and non-contact position sensing.

The objective is not simply to measure. It is to keep the measurement useful throughout the mission.

One platform. Multiple measurements. Very little room for guesswork.

An autonomous vessel relies on a network of sensors to understand both its environment and its own condition.

Wind measurement helps the vessel understand the forces acting on it. Weather data provides wider environmental context. Level sensing shows how much fuel or fluid remains. Position sensing provides feedback from rudders, actuators and other moving equipment. Oil-condition monitoring can reveal developing machinery wear before it becomes an operational problem.

The exact combination depends on the vessel and its mission, but the principle is consistent: the sensor package needs to reflect what the platform has to know, not simply what is available from a catalogue.

Environmental sensing

Wind speed and direction, temperature, humidity, pressure and position can provide the environmental information an autonomous platform needs for navigation, monitoring and operational decisions.

Wind, weather and position

Fuel & fluid level

Fuel and fluid levels become particularly important when there is nobody aboard to inspect a tank. Solid-state capacitive sensing provides level measurement without floats or mechanical linkages.

Solid-state level measurement

Position feedback

Rudder, thruster and actuator position can form part of the control architecture. Non-contact sensing removes physical contact at the measurement point.

Non-contact position sensing

Machinery condition

Oil-condition monitoring can identify ferrous wear debris, water presence and oil temperature, providing additional insight into engines, gearboxes and thruster drives.

Ferrous wear debris detection

Autonomous sensing map

No crew on board, so the sensor has to be right first time

An uncrewed vessel cannot be adjusted, cleaned or reset mid-mission. Select a numbered point to see what is measured there, what the absence of a crew changes about it and which sensors are specified.

Eight measurement points on an uncrewed surface vessel and the aircraft it launches: environmental sensing, tank and machinery monitoring, and the checks that happen before the vessel leaves, because nothing happens after.

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UAV MACHINERY STEERING GEAR BILGE FUEL UNCREWED SURFACE VESSEL

Swipe the drawing sideways to see the whole scene

On a moving vessel, knowing the wind means knowing the vessel too

A stationary weather station measures the wind at its location. An autonomous vessel has a more complicated problem because the vessel itself is moving, changing speed and changing heading.

MaxiMet Marine combines wind measurement with GPS and a 6-axis compass to calculate true wind from the vessel’s apparent wind, speed and heading. That provides a more complete picture of the environmental conditions experienced by the moving platform.

For USVs operating independently at sea, having the relevant measurements within the same instrument can simplify the overall architecture and reduce the need for separate processing.

6-axis compass · Integrated GPS · True-wind calculation

Technical
insight

Why ultrasonic measurement suits autonomous marine platforms

Conventional cup-and-vane anemometers depend on mechanical components exposed continuously to the marine environment. Bearings and moving assemblies can be affected by corrosion, contamination, icing and wear.

Gill ultrasonic wind sensors measure wind speed and direction without rotating wind-sensing components. There are no cups or bearings in the measurement mechanism, removing those mechanical elements from an instrument that may need to operate unattended for extended periods.

The same design philosophy appears elsewhere in the Gill range. Capacitive level sensors use solid-state measurement rather than floats and mechanical linkages, while Blade position sensors use non-contact induction technology.

Different measurements. The same focus on removing unnecessary mechanical complexity.

The wind sensor is only one part of the measurement architecture

Autonomous vessels increasingly combine environmental, navigation and machinery data to understand what is happening around and within the platform.

Gill can support several of those measurement points from one technology portfolio.

Masthead wind

WindSonic, WindUltra and WindObserver provide ultrasonic wind speed and direction measurement across different performance, environmental and marine requirements.

Onboard weather

MaxiMet Marine combines wind with temperature, humidity, pressure, GPS and compass information in an integrated marine weather station.

Fuel and fluid tanks

LevelLite and LevelPro provide solid-state capacitive level measurement for applications where reliable information about remaining fuel or fluid is important.

Rudders and actuators

Blade position sensors provide non-contact linear and rotary position measurement for control and feedback applications.

Engine, gearbox and thruster condition

WearDetect monitors ferrous wear debris in lubricating oil, alongside water presence and oil temperature, providing an additional view of machinery condition.

One platform may need many measurements. The architecture should not have to become unnecessarily complicated to accommodate them.

Choose the sensor around the mission

Different autonomous platforms have different priorities. A survey USV may need compact, low-power wind measurement. A long-duration ocean platform may prioritise environmental protection and autonomous weather data. A defence platform may have specific certification and supply-chain requirements.

Gill provides sensing options across those different requirements.

Gill WindObserver marine ultrasonic anemometer
Marine-grade wind measurement

WindObserver

WindObserver provides ultrasonic wind speed and direction measurement in stainless steel construction, with heated configurations available for applications where icing is a consideration.

WindObserver II carries Lloyd’s Register Type Approval and ABS Product Design Assessment for applicable marine installations, while WindObserver IS provides intrinsically safe configurations for hazardous-area applications.

Wind speed : 0 to 65 to 0 to 90 m/s across the range
Construction : 316 stainless steel
Protection : IP66
Interfaces : RS422/485, NMEA 0183, Modbus
View WindObserver
Gill WindUltra compact ultrasonic anemometer
Compact & lightweight

WindUltra

WindUltra is designed for platforms where physical size, weight and environmental protection all matter.

The compact ultrasonic anemometer measures wind speed and direction across a 0 to 75 m/s range, with heating fitted as standard and IP66, IP68 and IP69K protection available.

Wind speed : 0 to 75 m/s
Protection : IP66, IP68, IP69K
Moving wind-sensing components : None
Interfaces : RS485, Modbus, SDI-12
View WindUltra
Gill WindSonic compact ultrasonic wind sensor
Low-power wind measurement

WindSonic

WindSonic provides compact 2-axis ultrasonic wind measurement where power consumption, physical size and straightforward integration are important considerations.

Its combination of low power consumption, no rotating wind-sensing components and established communication interfaces makes it suitable for survey, patrol and research platforms where multiple instruments may need to operate from a limited onboard power budget.

Wind speed : 0 to 60 m/s
Moving wind-sensing components : None
Interfaces : RS232/422, Modbus, NMEA, SDI-12
View WindSonic
Gill MaxiMet Marine integrated weather station
Integrated marine weather

MaxiMet Marine

MaxiMet Marine combines wind, temperature, humidity and pressure measurement with integrated GPS and compass functionality on applicable configurations.

For autonomous vessels, that means environmental measurements and motion information can be brought together within one marine weather station. True-wind calculations can be performed using apparent wind, vessel speed and heading.

The IP68-rated instrument is designed for marine applications where compact integration and environmental protection are important.

Protection : IP68
Compass : 6-axis
GPS : Integrated
Interfaces : RS232/422/485, NMEA 0183, Modbus
View MaxiMet Marine
Gill MetConnect modular weather station
Modular weather monitoring

MetConnect

MetConnect provides a modular approach where an autonomous platform needs more flexibility in how its environmental sensors are arranged.

The architecture can combine compatible measurements while allowing sensors to be positioned according to the physical requirements of the vessel or monitoring system. It is particularly relevant where a standard integrated weather station does not provide the required measurement configuration.

Configuration : Modular and expandable
Wind sensor : Compatible Gill configurations
Interfaces : RS232/422/485, NMEA, Modbus, SDI-12
View MetConnect
Fuel & fluid level

LevelLite

LevelLite provides solid-state capacitive level measurement for fuel and fluid tanks without floats or mechanical linkages.

Its compact design, IP68 sealing and wide operating temperature range make it suited to applications where weight, space and dependable level information all matter.

Weight : From 48 g
Sealing : IP68
Temperature : −40°C to +125°C
View LevelLite
Higher-accuracy level measurement

LevelPro

LevelPro provides solid-state capacitive level measurement where greater measurement precision is required.

For autonomous platforms, accurate fuel-level information can contribute to understanding remaining endurance and mission planning. The sensor contains no moving parts and is sealed for demanding installations.

Technology : Solid-state capacitive
Moving parts : None
Sealing : IP68
View LevelPro
Rudder & actuator position

Blade Series

Blade provides non-contact linear and rotary position sensing for applications including rudder feedback, actuator monitoring and thruster control.

Because the sensing mechanism operates without physical contact, there are no mechanical contact surfaces at the measurement point to wear during operation.

Technology : Non-contact induction
Configuration : Linear and rotary
Moving parts : None
View Blade position sensors
Machinery condition

WearDetect

WearDetect monitors ferrous wear debris in oil-lubricated machinery, providing separate information on fine and coarse debris alongside water presence and oil temperature.

For autonomous vessels, this can provide an additional indication of developing machinery wear between planned maintenance intervals. Applications include engines, gearboxes and thruster drives.

Measures : Ferrous debris, water, oil temperature
Outputs : 0–10 V, 4–20 mA, CANbus, Modbus RTU
View WearDetect

The sensor is only useful if the vessel can use the data

Autonomous platforms depend on information moving reliably between sensors, navigation systems, control systems and data loggers.

Gill instruments provide established marine and industrial interfaces including NMEA 0183, RS232, RS422, RS485, SDI-12 and Modbus, depending on the product and configuration.

That gives system designers established routes into autopilots, navigation computers, PLCs, data acquisition systems and wider monitoring architectures without requiring every sensor to become a bespoke integration project.

Configuration software and technical documentation are available for relevant products, allowing communication settings and output formats to be established before installation.

Established routes into the vessel’s systems

NMEA 0183ModbusSDI-12RS232RS422RS485
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Autonomous marine technology has to work outside the presentation deck

Mayflower Autonomous Ship

The Mayflower Autonomous Ship crossed the Atlantic in 2022 without a crew on board, using Gill MaxiMet Marine for meteorological measurement during the voyage.

Saildrone

Gill sensors have been specified for Saildrone ocean survey and wind-energy measurement platforms, supporting autonomous data collection in marine environments.

Dynamic positioning

Gill WindObserver sensors are specified for dynamic positioning applications where continuous wind measurement forms part of the vessel’s station-keeping system.

These applications share a common requirement: the measurement has to keep working when the people who would normally look after it are somewhere else.

Measurement confidence does not end when the sensor is installed

Where sensor performance needs to be verified throughout the life of an autonomous platform, access to accredited calibration provides an independent and traceable reference.

Gill customers can access UKAS-accredited calibration through Labcal, covering air velocity and other measurement parameters across a wider range of environmental and industrial equipment.

Labcal can calibrate equipment from different manufacturers, making it possible to support the broader measurement ecosystem around an autonomous vessel rather than treating each instrument in isolation.

Independent UKAS-accredited calibration

Built around the realities of autonomous measurement

01

No rotating wind-sensing components

Gill ultrasonic wind sensors remove cups, vanes and bearings from the wind-sensing mechanism, reducing mechanical complexity in exposed installations.

02

Environmental measurement beyond wind

MaxiMet Marine combines multiple meteorological measurements, while MetConnect provides a modular architecture for applications requiring greater flexibility.

03

Sensing beyond the weather

Gill’s portfolio extends into liquid level, position and oil-condition monitoring, allowing several measurement requirements to be considered within one sensing architecture.

04

Established interfaces

NMEA 0183, Modbus, SDI-12 and serial interfaces provide established routes into marine navigation, control and data acquisition systems.

05

Marine-ready configurations

Selected Gill instruments provide stainless steel construction, environmental protection, heating and marine approvals for demanding applications.

06

UK engineering

Gill designs and manufactures its sensing technologies in Lymington, Hampshire, with engineering expertise available for application-specific requirements.

Sensors for USVs and autonomous marine platforms

The sensors required on an unmanned surface vessel depend on the platform, mission and control architecture. Common requirements include wind speed and direction, GPS, heading, vessel position, fuel level and machinery condition, with temperature, humidity, pressure and other environmental measurements added where required. Gill provides ultrasonic wind sensors, MaxiMet Marine weather stations, liquid level, position and oil-condition sensing for these applications.

Autonomous vessels can measure wind speed and direction using an ultrasonic anemometer mounted in an appropriate position above the vessel structure. Gill ultrasonic wind sensors measure wind without rotating wind-sensing components, with different configurations available for compact, low-power and demanding marine installations.

Wind measurement provides an autonomous vessel with information about the environmental conditions acting on the platform. Wind speed and direction can support navigation, operational decisions, environmental monitoring and other onboard systems. On a moving vessel, wind data can also be combined with speed and heading to determine true wind.

Apparent wind is the wind experienced relative to a moving vessel, while true wind describes the environmental wind independent of the vessel’s movement. True wind can be calculated by combining apparent wind measurement with vessel speed and heading. Gill MaxiMet Marine can perform true-wind calculations on applicable configurations using integrated wind, GPS and compass measurements.

The appropriate weather station depends on the measurements required, environmental exposure, power budget, communications and vessel architecture. Gill MaxiMet Marine provides integrated wind and meteorological measurement with GPS and compass functionality on applicable configurations, while MetConnect provides a modular option where sensors need to be configured or positioned separately.

A USV wind sensor should be selected according to wind-speed range, accuracy, environmental exposure, power consumption, weight, mounting position, communications and any required marine or hazardous-area approvals. Gill provides WindSonic, WindUltra and WindObserver configurations to address different combinations of these requirements.

The wind sensor should be positioned where it can obtain a representative measurement while minimising airflow disturbance from the vessel’s superstructure, masts, antennas and other equipment. The correct position depends on the vessel design and the purpose of the measurement. Gill can provide application guidance on sensor selection and installation.

Ultrasonic wind sensors measure wind speed and direction without rotating cups, vanes or bearings. Removing those mechanical components reduces mechanical complexity and eliminates associated wear from the wind-sensing mechanism. Gill has more than 40 years of experience developing ultrasonic wind measurement for marine and other demanding environments.

Maintenance requirements can be reduced by selecting sensing technologies with fewer mechanical components, appropriate environmental protection and suitable power consumption. Gill ultrasonic wind sensors have no rotating wind-sensing components, while its solid-state level and non-contact position technologies also remove mechanical contact from the measurement process.

Fuel level can be monitored using electronic level sensors installed in the vessel’s fuel tank. Gill LevelLite and LevelPro use solid-state capacitive technology without floats or mechanical linkages, providing continuous fuel-level measurement for applications where access to the tank is limited.

There is no single fuel level sensor that is appropriate for every USV. Selection depends on tank geometry, fluid characteristics, required accuracy, temperature, sealing and installation constraints. Gill LevelLite provides a compact solid-state option, while LevelPro is intended for applications where higher measurement precision is required.

Autonomous vessels can use condition-monitoring sensors to identify changes in machinery before they become more serious problems. Gill WearDetect monitors ferrous wear debris in lubricating oil and also reports water presence and oil temperature, providing information about developing wear in engines, gearboxes and thruster drives.

Oil debris monitoring detects wear particles carried in lubricating oil to provide information about the condition of machinery. Gill WearDetect captures ferrous wear debris and distinguishes between fine and coarse particles, while also monitoring water presence and oil temperature.

Rudder position can be measured using a position sensor that provides feedback to the vessel’s control system. Gill Blade sensors use non-contact induction technology for linear and rotary position measurement, making them suitable for rudder feedback, actuator monitoring and other marine control applications.

USV sensors commonly use established marine and industrial interfaces including NMEA 0183, RS232, RS422, RS485, SDI-12 and Modbus. Gill provides these interfaces across its environmental and industrial sensing range, depending on the selected product and configuration.

Yes. Gill sensors with appropriate interfaces can provide data to compatible navigation, autopilot, control and data-logging systems. NMEA 0183 is available on relevant Gill products for marine integration, alongside RS232, RS422, RS485, SDI-12 and Modbus on applicable configurations.

Gill sensors can be integrated with compatible autonomous vessel control architectures using their available marine and industrial interfaces. The appropriate product and interface depend on the control system, required measurements and data format. Gill can provide technical information and application support during system specification.

Marine approvals depend on the individual Gill product and configuration. WindObserver II carries Lloyd’s Register Type Approval and ABS Product Design Assessment for applicable marine installations, while WindObserver IS provides intrinsically safe certification to ATEX, IECEx and UKEX for relevant hazardous-area applications.

Gill sensing technologies are used in naval and defence applications and can be specified according to the environmental, integration and certification requirements of the programme. UK design and manufacturing in Lymington can also be relevant where supply-chain provenance forms part of a procurement requirement.

Yes. Gill’s portfolio covers ultrasonic wind measurement, integrated weather stations, liquid level, position and oil-condition sensing. This allows a USV programme to consider multiple measurement requirements across the platform rather than sourcing every sensor technology independently.

Gill can support multiple sensing requirements across a USV platform, including wind, weather, fuel level, position and machinery condition. The appropriate combination depends on the vessel and its mission. Gill can work from the platform requirements to identify suitable sensors, interfaces and configurations.

Calibration requirements depend on the sensor, application, measurement uncertainty required and relevant quality procedures. Where traceable calibration is required, Gill customers can access independent UKAS-accredited calibration through Labcal, which supports a wider range of measurement equipment and can calibrate equipment from different manufacturers.

There is no universal calibration interval for every USV sensor. The appropriate interval depends on the instrument, deployment conditions, required measurement confidence and the vessel operator’s quality procedures. An application-specific calibration programme should be established according to the consequences of measurement error and the requirements of the wider system.

Gill provides sensing technologies designed for applications where equipment may need to operate for extended periods with limited access. Product selection should consider environmental protection, power consumption, mechanical complexity, communications and the expected deployment conditions. Gill can advise on the appropriate configuration for a specific autonomous marine platform.

Selected Gill sensors are available in configurations suited to very low temperatures and applications where icing is a consideration. WindObserver provides operating configurations extending to -55C, while heated options are available on relevant products. The appropriate sensor should be selected according to the actual environmental conditions and application requirements.

There is no single best wind sensor for every autonomous vessel. The right choice depends on the platform’s wind range, environmental exposure, power budget, weight, communications, mounting arrangement and any required approvals. Gill WindSonic, WindUltra and WindObserver provide different combinations of these characteristics, allowing the sensor to be matched to the mission.

Gill combines more than 40 years of ultrasonic measurement experience with a wider portfolio covering weather, wind, level, position and oil-condition sensing. Its technologies include no rotating wind-sensing components, solid-state and non-contact measurement approaches, established marine interfaces and configurations for demanding environments. Gill also provides UK engineering support and access to UKAS-accredited calibration through Labcal.

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