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Measurement, explained properly

Written for the engineer writing the specification. Straight answers to the questions that decide a sensor choice. No product pitch until the question is answered.

Solve a measurement problem

Common problems and how to solve them

Start from the measurement problem rather than the product. Each solution compares the approaches honestly, including where another technology is the better choice, then sets out what to specify.

A Gill WindSonic ultrasonic anemometer on a mast above a lake and hillside

Wind and weather

Wind measurement without moving parts

Wind measurement without moving parts. How ultrasonic anemometers compare with cup and vane sensors, where each fits, and the Gill WindSonic, WindObserver, WindUltra and WindMaster ranges.

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An uncrewed surface vessel carrying a compact wind sensor at speed on open water

Wind and weather

Wind on moving platforms

Wind measurement on moving platforms: vessels, USVs, buoys, vehicles and UAVs. Apparent and true wind, sensor placement and compact ultrasonic sensors such as WindUltra.

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An aircraft being de-iced on a winter apron

Wind and weather

Wind measurement in icing conditions

Wind measurement in icing conditions. Heated ultrasonic wind sensors, WindObserver, WindSonic M and WindUltra, and the power, siting and specification decisions behind them.

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A mobile crane lifting on a housing construction site

Wind and weather

Wind alarms and operating limits

Wind alarms and operating limits for cranes, construction sites, events and exposed operations. Ultrasonic wind sensors, gust measurement and wind displays feeding site alarm systems.

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A Gill 3-axis ultrasonic anemometer on a boom above an alpine valley

Wind and weather

Turbulence and flux measurement

Turbulence and flux measurement with 3-axis ultrasonic anemometers. Research range R3 and HS at 50 or 100 Hz for eddy covariance, and WindMaster for general 3-axis wind.

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A Gill MaxiMet compact weather station installed on a rooftop

Wind and weather

Site weather monitoring

Automatic weather stations for site weather monitoring. Compact MaxiMet or separable MetConnect for wind, temperature, humidity, pressure, rain and solar.

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A Gill TruMet optical rain gauge on a pole above rolling hills

Wind and weather

Rainfall measurement without moving parts

Rainfall measurement without moving parts. TruMet PW100 is an optical rain gauge that replicates a tipping-bucket pulse output, 0 to 200 mm/hr at 5% accuracy.

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An open-cast quarry at sunset, with benches cut into the rock face

Wind and weather

Heat stress monitoring

Heat stress monitoring for outdoor and industrial work. MaxiMet GMX552 calculates WBGT (in accordance with ISO 7243:2017) and Thermal Work Limit onboard, continuously, at the work site.

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An engineer checking a portable air quality monitor on a tripod

Wind and weather

Air quality monitoring

Wind and weather data for air quality monitoring. Pollutant readings need wind speed, direction and weather to explain where pollution came from and where it will go.

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A fuel nozzle refuelling a yellow excavator on a construction site

Level, position and machine condition

Fuel, oil and coolant level sensing

Fuel, oil and coolant level sensing for vehicles, machines and motorsport. Capacitive level sensors with no moving parts, sealed electronics and analogue, RS232 or CAN outputs.

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Aerial view of a treatment plant with circular settling tanks

Level, position and machine condition

Level sensing in difficult liquids

Level sensing in difficult liquids: foaming, viscous, contaminated or corrosive. Capacitive level sensors with no moving parts, including LevelSlick for challenging conductive liquids.

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Overhead view of an excavator with its boom and arm extended

Level, position and machine condition

Non-contact position sensing

Non-contact position sensing for linear and rotary movement. Blade inductive position sensors measure across a gap to a passive activator, IP67, sealed for temporary immersion (1 m for 30 min), with configurable range.

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Close-up of the gears inside an open gearbox

Level, position and machine condition

Oil condition and wear debris monitoring

Condition monitoring that starts in the oil. WearDetect captures ferrous wear debris in real time, reporting fine and coarse debris, water presence and oil temperature.

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Close-up of a blue gas engine with ignition leads on each cylinder

Level, position and machine condition

Gas engine ignition and air/fuel control

Gas engine ignition and air/fuel ratio control. GS8, GS12 and GT6 ignition modules and the AF120 closed-loop air/fuel ratio controller, IP67, with CAN communication.

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Two engineers at an electronics assembly line

Integration, power and evidence

Sensor integration and outputs

Getting sensor data into your system. Gill sensors output Modbus RTU, SDI-12, NMEA 0183, RS232, RS422, RS485, CAN and analogue, depending on model.

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A ship's bridge with navigation displays looking out over the bow

Integration, power and evidence

Marine and NMEA integration

Marine sensor integration for vessels and offshore. Wind, weather and tank level sensors with NMEA 0183, RS422 and Modbus outputs, Lloyd's Register approved WindObserver models and marine MaxiMet.

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A yellow monitoring buoy with a solar panel in rough sea

Integration, power and evidence

Low-power remote monitoring

Low-power remote monitoring for solar, battery and telemetry sites. Ultrasonic wind sensors and weather stations with no moving parts and low supply current.

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Industrial robotic arms welding on an automated production line

Integration, power and evidence

OEM and custom sensors

OEM sensor integration and custom sensor development. Wind, level and position sensors embedded in customers' products, and engineering for requirements beyond the catalogue.

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A handheld vane anemometer held up to the wind on a beach

Integration, power and evidence

Calibration and measurement traceability

Measurement traceability for Gill and non-Gill instruments. Labcal, a UKAS-accredited laboratory (Lab 0625, ISO/IEC 17025:2017), calibrates six measurement parameters.

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Understand the technology

The questions that decide a sensor choice

24 questions, each answered on its own page: what the technology does, how it compares with the alternative, how to specify it, and how to prove the measurement afterwards.

How ultrasonic works

What is an ultrasonic anemometer?

An ultrasonic anemometer measures wind speed and direction using sound pulses between fixed transducers, with no moving parts. How it works and where it is used.

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How ultrasonic works

How does an ultrasonic wind sensor work?

Ultrasonic wind sensors time sound pulses travelling between fixed transducers. The measurement principle, why it needs no calibration drift, and what affects it.

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How ultrasonic works

What is the difference between true wind and apparent wind?

Apparent wind is what a moving platform measures. True wind is the atmospheric wind after platform motion is removed. Why the difference matters and what it needs.

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Comparing technologies

Ultrasonic anemometer vs cup anemometer

How ultrasonic and cup-and-vane anemometers differ in measurement principle, maintenance, response and whole-life cost, and when each still makes sense.

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Comparing technologies

Ultrasonic anemometer vs mechanical wind sensor

Mechanical wind sensors wear. Ultrasonic sensors have no moving parts. The wear mechanisms, what each costs over a deployment, and how to choose.

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Comparing technologies

What is the difference between a weather station and a wind sensor?

A wind sensor measures wind. A weather station measures several parameters in one instrument. Which one an application needs, and where the two overlap.

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Comparing technologies

Optical rain gauge vs tipping bucket rain gauge

Tipping buckets block, stick and under-read in heavy rain. Optical gauges have no moving parts. The comparison, the limits of each, and how to retrofit.

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Specifying

What does full-range accuracy mean?

Six Gill wind products state accuracy across the full operating range rather than at a single reference speed, tested at accredited facilities and published in every datasheet. What that changes when you write a specification.

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Specifying

How accurate does a wind sensor need to be?

Accuracy is only half the question. Repeatability, long-term stability and the reference speed matter as much. How to write a wind specification that means something.

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Specifying

What is the best wind sensor for harsh environments?

Salt, ice, vibration, dust and submersion each demand something different. How to match a wind sensor to what the site actually does to it.

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Specifying

How long should a professional wind sensor last?

Service life depends on technology, environment and maintenance. What wears, what does not, and how to work out the real cost of a deployment.

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Specifying

What should I consider when choosing a weather station?

Parameters, siting, outputs and maintenance decide a weather station choice. A practical route from what you need to measure to a specific model.

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By application

What weather sensors are used at airports?

Airports measure wind, temperature, humidity, pressure, precipitation, runway state and visibility. What each is for, and why formal acceptance decides the wind sensor.

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By application

What weather sensors are used offshore?

Offshore platforms, wind farms, vessels and buoys measure wind, temperature, humidity, pressure and rainfall. What the environment demands and what certification decides.

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Calibration

How are wind sensors calibrated?

Wind sensors are calibrated against traceable reference standards in a wind tunnel. What calibration proves, what UKAS accreditation adds, and what it does not do.

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Calibration

How often should a weather station be calibrated?

Calibration intervals depend on application, environment and quality requirements. How to set an interval you can defend, and which sensors drift and which do not.

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Liquid level

How does capacitive level sensing work?

Capacitive level sensors measure liquid level through the change in capacitance as liquid displaces air between two electrodes. The principle, the calibration and the limits.

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Liquid level

Capacitive vs float level sensors

Float sensors are cheap, mature and mechanical. Capacitive sensors are solid-state and continuous. What each does well, and where the whole-life cost lands.

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Liquid level

Fuel level sensing for UAVs

Combustion-powered UAVs need fuel level accurate to the last drop, at the lowest possible weight. Why automotive sensors fail at it and what to specify instead.

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Liquid level

Blackwater and wastewater tank level sensing

Floats and ultrasonics struggle in sludge and blackwater. A smooth, hole-free coated probe does not foul, so the reading stays honest without regular cleaning.

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Position

How does inductive position sensing work?

Inductive position sensors measure a metallic activator with a series of coils, in a three-step generate, respond and compare cycle. The principle and what it buys you.

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Position

Inductive vs Hall effect position sensors

Both are non-contact. Hall effect needs a magnet and drifts with temperature. Inductive needs only a ferrous target. Four differences that decide the choice.

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Machinery

What causes bearing failure in gearboxes?

Overload, misalignment, contamination and heat account for most of them. What each one does, the signature it leaves in the oil, and how early it can be caught.

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Machinery

How does a four-stroke engine work?

The four strokes, why one cycle takes two crankshaft revolutions, what ignition advance is, and why the timing reference comes from the camshaft.

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Have an application to discuss?

Speak to our team

Tell us what you need to measure, where and under what conditions. We’ll help you work out the appropriate approach.