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OIL DEBRIS SENSOR

WearDetect with Display

The oil debris sensor with the display built in.

WearDetect with Display is the same ferrous debris sensor as the standard WearDetect, with an integrated display instead of a separate electronics enclosure. It is specified where the debris reading needs to be visible at the machine rather than only at a monitoring system.

WearDetect with Display oil debris sensor

Magnetic debris capture

Measures fine and coarse debris

Integrated display

Same sensor, display built in

Analogue or digital output

4-20mA, 0-10V, CANbus, Modbus

Water and oil temperature

Monitored alongside debris

SPECIFICATION IN BRIEF

What the WearDetect with Display provides

What it isOil debris sensor with an integrated display
DetectsFine and coarse ferrous wear debris
Also monitorsWater presence and oil temperature
Difference from standard WearDetectDisplay built in, rather than a separate electronics enclosure
LimitationNon-ferrous debris is not detected. Water detection needs around 10% free water.

SPECIFICATION

Full specification

Figures from the WearDetect with Display datasheet, issue 9. Confirm the current issue before ordering.

Measurement

What it isOil debris sensor with an integrated display
DetectsFerrous debris
LimitationFerrous debris only

Approvals and documentation

Difference from standard WearDetectDisplay integrated rather than a separate enclosure
DatasheetWearDetect with Display Iss 9

ACCESSORIES

Accessories for the WearDetect with display

The parts that fit the WearDetect with display: cable, mounting, set-up kit and spares.

Order a fitting. Every WearDetect installation needs a sensor head fitting to suit the port it screws into. It is ordered separately.

Sensor head fittings

Required
  • Sensor head fitting, M20 x 1.5Part no. 4212-PK-502 6g, to BS 3643
  • Sensor head fitting, M22 x 1.5Part no. 4212-PK-504 6g, to BS 3643
  • Sensor head fitting, M24 x 2.0Part no. 4212-PK-507 6g, to BS 3643
  • Sensor head fitting, 1/2 inch BSPPPart no. 4212-PK-533 To BS EN ISO 228-1
  • Sensor head fitting, 3/4 inch x 16 UNFPart no. 4212-PK-552 Class 2A, to ASME/ANSI B1.1
  • Sensor head fitting, 1/2 inch NPTPart no. 4212-PK-571
  • Sensor head fitting, 3/4 inch NPTPart no. 4212-PK-573
  • Sensor head fitting, 1 inch NPTPart no. 4212-PK-575
  • Sensor head fitting, 1 1/4 inch NPTPart no. 4212-PK-576
  • Sensor head fitting, 1 1/2 inch NPTPart no. 4212-PK-577
  • Sensor head fitting adaptor kitPart no. 4212-PK-381 One of each fitting

Installation

  • Inflow adaptor kit, 1 inchPart no. 4212-00-160-100
  • Inflow adaptor kit, 1.5 inchPart no. 4212-00-160-150
  • Inflow adaptor for the M20 x 1.5 sensorPart no. 4212-00-161
  • Sensor conduit kit, sensor to electronicsPart no. 4212-10-051-X Display models

Set-up and configuration

  • USB to micro USB cable, 1.8 mPart no. 020-07094

Spares

  • Debris demonstration stripPart no. 4212-00-063

Order accessories with your sensor or on their own. Quote the part number when you get in touch.

Get expert advice

BEFORE YOU SPECIFY

Is the WearDetect with Display the correct configuration?

Before specifying, confirm:

  • the measurement or level range the application needs
  • the output and interface the receiving system expects
  • the fluid or medium and its effect on the sensing surface
  • the environmental sealing the installation demands
  • the mounting arrangement and available space
  • any approval or certification the application requires

If those match, the WearDetect with Display provides that configuration.

QUESTIONS

Specification questions about the WearDetect with Display

What is WearDetect with Display?

WearDetect with Display is the WearDetect oil debris sensor with an integrated display, so the debris reading can be checked at the machine as well as sent to a monitoring system.

What does WearDetect with Display detect?

It captures ferrous wear particles with a magnet and reports fine and coarse debris separately.

What does it not detect?

It targets ferrous (magnetic) wear debris, so non-ferrous wear is not its measurement. Use it alongside oil analysis or vibration monitoring where non-ferrous wear matters.

How does it differ from the standard WearDetect?

The sensing technology is the same. The standard WearDetect has a separate electronics enclosure and feeds an external system. WearDetect with Display integrates a local display.

How is it installed?

As a smart sump-plug replacement using a thread adaptor in the drain port, or inline in an oil bypass circuit. Thread adaptors cover metric, UNF, BSPP and NPT drain ports.

Where can I find the datasheet?

The current datasheet is WearDetect with Display issue 9. It is linked in the Documents panel on this page and on the datasheets page.

At a glance
DetectsFine and coarse ferrous debris
Also monitorsWater and oil temperature
DisplayBuilt in

Have an application to discuss?

Speak to our team

Tell us what you need to measure, where and under what conditions. We’ll help you work out the appropriate approach.

Enquiring about WearDetect with Display

  • Our team replies. Not an account manager, and not a queue.
  • We aim to respond in one working day. Monday to Friday.
  • No obligation. Just honest advice on whether Gill is the right fit.