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Military helicopter in flight above cloud
Defence and Security

Specified in an afternoon.
Supported for twenty years.

Sensing engineered for defence on land, at sea and in the air: vehicles, deployable sites and perimeters; surface ships, machinery spaces and uncrewed craft; airframes, landing points, airfields and ranges. Compact, low-power sensing, no moving parts across core ranges, environmental protection and integration support for equipment built for long service lives.

1985
Building sensing technology in the UK
0
Moving parts to seize or replace
IP69k
WindUltra ingress protection
150+
Countries where Gill operates

Sustainment starts with the specification

Defence equipment is bought once and supported for decades. The purchase price is visible and scrutinised; the support burden is less visible, but it continues throughout the equipment’s service life.

A sensor with wearing parts introduces a spares requirement, maintenance task, training requirement and additional failure mode. Removing those mechanical failure points can reduce the maintenance and replacement burden, with the effect multiplied across a fleet and over years of service.

The specification therefore has to account for more than measurement accuracy. Environmental protection, power consumption, physical robustness, integration, maintainability and traceability all influence whether the instrument remains useful once deployed.

Gill’s sensing technologies are designed around these constraints, from solid-state wind and level measurement to non-contact position sensing, compact environmental monitoring, platform integration and independent calibration.

Why defence programmes specify Gill

01

Nothing in the measurement needs to wear

Ultrasonic wind measurement, capacitive level sensing and non-contact inductive position feedback. Removing mechanical wear points can reduce the maintenance and replacement burden across the life of a platform.

02

Built for the environment as the normal case

316 stainless and IP66 on the WindObserver range, heated and icing tested to MIL-STD-810F, and IP69k on the WindUltra.

03

Weight and power taken seriously

GMX200 at 0.5 kg wind only, MetConnect at under 70 mA at 12 V DC, and a WindUltra designed for platforms where current draw is the binding constraint.

04

Bespoke where standard does not fit

LevelDefend is a military-grade level sensor built to a customer requirement, and Gill engineers develop embedded solutions where an off-the-shelf product cannot be made to work.

05

Designed to integrate

CAN, RS232, RS422, RS485, Modbus, SDI-12 and analogue outputs, with Pt100 and analogue inputs where existing instruments have to join the same station.

06

Traceability that survives scrutiny

Independent UKAS-accredited calibration across six parameters, for equipment from any manufacturer, so acceptance and investigation both have something to refer to.

Specifying for a defence programme?Talk through approvals, mounting, power and integration with our team before the specification is fixed.Working to a tender? Check your specification against the range ›

Discuss your requirements

Defence sensing map

Every operational decision starts at a measurement point

Switch between land, sea and air: vehicles, perimeters and deployable sites; ship’s wind, flight decks and machinery; uncrewed aircraft, landing points, airfields and ranges.

Choose on land, at sea or in the air, then explore 28 measurement points to see what is being measured, where the measurement happens and which sensing technology fits the application.

Get expert advice

The specification changes with the platform

A defence estate measures in three very different worlds. On land: fuel, position and conditions on vehicles, deployable sites and perimeters. At sea: ship’s wind, flight decks, tanks and machinery on a platform that never stops moving. In the air: uncrewed aircraft, landing points, airfields, ranges and the installations that watch the sky.

The measurement parameter may be the same. The engineering constraint around it is not.

On land the binding constraints are shock, vibration, grit and setup time. At sea they are salt, a moving deck, marine approvals and the distance to the nearest spare. In the air they are grams, milliwatts and a launch decision that waits on a wind number. Gill covers all three, and the sections below take each one in turn.

Where independent verification is required, Labcal provides UKAS-accredited calibration for equipment from multiple manufacturers across six measurement parameters, supporting a mixed estate through one traceable calibration service.

Mechanical failure is a design consideration

Bearings, floats and other moving mechanisms introduce wear and additional maintenance requirements, particularly where equipment is difficult to access once deployed.

No moving parts across core sensing ranges

Weight and power are capability requirements

On an airframe, dismounted system or battery-powered remote site, mass and power consumption directly affect endurance and deployment flexibility. They need to be considered as part of the sensing specification from the outset.

WindUltra: compact, low power, IP69K

The environment is part of the specification

Salt, sand, vibration, shock, icing and immersion can all form part of the operating environment. Equipment has to maintain its measurement performance within the conditions in which it is actually deployed.

Icing tested to MIL-STD-810F

The measurement has to remain provable

Acceptance testing, trials analysis and incident investigation can all depend on knowing what an instrument measured and how that measurement was verified.

UKAS-accredited calibration to ISO/IEC 17025:2017

On land, the sensor has to survive everything the vehicle drives through

Land carries the widest spread of defence measurement: protected and logistics vehicles, deployable and expeditionary sites, perimeters and access points, and the bulk fuel that keeps all of it moving.

The environment is dust, sand, mud, shock and vibration, with heat that the people working in protective equipment feel more than any instrument does. Sites are set up by crews with other jobs to do and then left unattended for long periods, so setup time, power draw and the absence of wearing parts decide what actually gets fitted.

On a vehicle, a float gauge crossing rough ground reports the terrain rather than the tank, and a contacting position sensor on a hatch or turret is a wear item somebody has to change in the field. Capacitive level sensing and non-contact position feedback remove both.

See land measurement points

What gets measured on land

  • Fuel and fluid level : LevelDefend, military grade and built to customer requirement, and LevelPro
  • Hatch, turret and actuator position : Blade non-contact position sensors, with Blade Dual Output for redundancy
  • Vehicle and deployable met : WindUltra at IP69k, MaxiMet GMX200 at 0.5 kg and the GMX551 full station
  • Perimeters and remote positions : MetConnect THP at under 70 mA at 12 V DC
  • Heat stress : MaxiMet GMX552 measuring WBGT for people in protective equipment
  • Bulk fuel in classified areas : WindObserver IS, certified to ATEX, IECEx and UKEX

At sea, the deck moves, the salt never stops and the nearest spare is in port

A warship asks more of an instrument than almost any land site. Salt spray, green water, shock, vibration and electromagnetic congestion are the normal case, and the ship still needs a wind reading it can trust for flight deck operations, navigation and weapons meteorology.

Everything is measured on a platform that pitches and rolls, in airflow bent by the superstructure, so where a sensor is sited matters as much as which sensor it is. Below deck, tanks never sit still and engines, gearboxes and generators have to keep running until the ship is back alongside.

The WindObserver range is built for it: 316 stainless steel, IP66, heated and icing tested to MIL-STD-810F. The WindObserver 65, 70, 75 and 90 carry Lloyd’s Register Type Approval, and WindObserver II adds ABS Product Design Assessment.

See sea measurement points

What gets measured at sea

  • Ship’s wind and flight deck limits : WindObserver, Lloyd’s Register Type Approved on the 65, 70, 75 and 90
  • Bridge wing and smaller masts : MaxiMet GMX260 and GMX560 with a 6-axis compass, IP66 and IP68
  • Fuel, ballast and bilge level : LevelDefend, military-grade capacitive level for marine craft
  • Engines, gearboxes and generators : WearDetect oil debris monitoring for developing wear
  • Rudder, hatch and actuator position : Blade360, full 360 degrees, IP67, sealed for temporary immersion (1 m for 30 min)
  • Uncrewed surface vessels : WindUltra at IP68 and IP69k, low power and heated

In the air, every gram costs endurance and every launch waits on a wind number

Air covers the aircraft and everything that supports it: uncrewed air systems, rotary wing operations from prepared and improvised landing points, airfields and ranges, and the radar and sensor installations that watch the sky.

On the airframe, mass and power are capability. A sensor that weighs more or draws more takes endurance away from the mission, so the specification starts with grams and milliwatts. On the ground, launch and recovery limits are applied where the aircraft is, often at night and on a surface that was a field last week, not at a met station somewhere else on the base.

Fixed air installations are the opposite problem. Radomes, range masts and airfield sensors are judged on availability over years, in places where reaching the instrument is a task in its own right, and where the wind record feeds trials, ballistic meteorology and flight safety.

See air measurement points

What gets measured in the air

  • UAV wind and fuel : WindUltra compact and low power, with LevelLite lightweight fuel level
  • Launch and recovery : WindSonic 60 or MaxiMet GMX200, both 0.5 kg ground references
  • Landing point wind : WindObserver 70 heated, or MaxiMet GMX501 where pad space is tight
  • Airfield surface wind : WindObserver 70, accepted for FAA and CAA AWOS reporting
  • Radomes and range masts : WindObserver 90 to 90 m/s, icing tested to MIL-STD-810F
  • Airframe actuator position : Blade non-contact position sensors with unlimited mechanical life
Specifying across land, sea and air?Speak to our team about approvals, mounting and integration for vehicles, ships, uncrewed craft and airframes.

Discuss your requirements

Technical
insight

Why removing the moving part is a sustainment decision, not a technical one

A cup and vane anemometer has bearings. Bearings wear, and in sand, salt or icing they wear fast. That single design choice produces a spares holding, a maintenance schedule, a training requirement and a failure mode that reports a plausible wrong answer rather than an obvious fault.

Ultrasonic measurement removes the rotating element entirely. Gill pioneered it, and the same principle now runs through the range: the WindObserver in 316 stainless at IP66, heated and icing tested to MIL-STD-810F, and the WindUltra as a compact low-power IP69k sensor for platforms where mass and current draw are the binding constraints.

That is why sensor architecture belongs in the through-life conversation and not only the technical one. Removing a mechanical wear point can reduce the spares, maintenance and replacement burden that accumulates across a platform’s service life.

Make an enquiry

Find your defence application

Nine defence and security applications, three on land, three at sea and three in the air, where the platform, the environment and the support burden decide what the measurement has to be.

Tracked military vehicle on a test track
On land

Vehicles and Platforms

Shock, vibration and grit as normal service

Fuel and fluid level, hatch and actuator position, and local environmental measurement all have to survive a platform environment and integrate with what the vehicle already runs. A float gauge on rough ground reports the terrain rather than the tank.

Engineering: Military-grade level sensing, non-contact position feedback, compact anemometry.

View Vehicle Systems Monitoring

Soldier on foot in open desert terrain
On land

Deployable and Expeditionary Sites

Set up by people with other jobs to do

A deployable met capability is judged on how quickly it works and how little it needs afterwards. One unit, one cable and one output string beats a better specification that takes an hour to commission in weather.

Engineering: Compact all-in-one stations, rapid configuration, low-power operation.

View Deployable Sites

Military fuel tanker on a logistics site
On land

Fuel, Logistics and Infrastructure

Stock figures and classified areas

Bulk fuel is a classified area wherever it is parked, and the level measurement is a logistics decision before it is a safety one. Certification decides the shortlist before performance is discussed.

Engineering: Intrinsically safe wind sensing, capacitive level measurement, hazardous-area experience.

View Fuel and Logistics

Helicopter on approach to an offshore platform helideck
At sea

Surface Ships and Flight Decks

The wind limit is checked on a moving deck

Launch and recovery limits are applied at the flight deck, on a platform that is itself moving. Ship’s wind, bridge conditions and weapons meteorology all depend on a sensor sited clear of the superstructure and approved for marine service.

Engineering: Lloyd’s Register Type Approved ultrasonic wind, marine weather stations with compass.

View Helidecks and Hazardous Areas

Loaded tanker seen from the air alongside a terminal
At sea

Shipboard Machinery and Fluids

Below deck, where access is hardest

Fuel and fluid levels in tanks that never sit still, engines, gearboxes and generators that must not fail at sea, and hatches and actuators that have to prove their position.

Engineering: Military-grade capacitive level sensing, oil debris monitoring, non-contact position feedback.

View Tank Monitoring in Marine Craft

Uncrewed surface vessel underway with a mast-mounted anemometer
At sea

Uncrewed Surface Vessels

Nobody on board to clear the sensor

An uncrewed vessel runs for weeks on a fixed power budget, through spray and green water, with every sensor exposed and nobody to service it until recovery.

Engineering: IP69k compact anemometry, marine weather stations with compass, lightweight fuel level sensing.

View USV and Autonomous Marine

Multirotor UAV in flight at sunset
In the air

Uncrewed Air Systems

Every gram is endurance

On an airframe, mass, power draw and ingress protection are decided before accuracy is discussed. The ground reference at launch and recovery has to be there too, and has to be carried in with everything else.

Engineering: Compact low-power anemometry, lightweight fuel level sensing, launch-site weather stations.

View UAV Launch Sites

Military helicopter at a field landing point
In the air

Rotary Wing and Landing Points

The limit is checked at the pad

Landing point wind and turbulence limits are applied at the point of landing, often at night, often on a surface prepared days earlier. A reading from a distant met station is not the same information.

Engineering: Heated ultrasonic wind measurement, compact weather stations, helideck experience.

View Helidecks and Hazardous Areas

Radar and mast installation on open ground
In the air

Ranges, Radomes and Airfields

Availability measured in years

Radar sites, range instrumentation and airfields need measurement that keeps working between visits that are themselves a task to arrange. The failure that matters is the quiet one, where the instrument keeps reporting something plausible and wrong.

Engineering: Ultrasonic wind measurement, reference weather stations, traceable calibration.

View Ballistic Meteorology and Ranges

Defence and security technologies

Products and services engineered for defence environments, spanning wind measurement, compact and vehicle-mounted sensing, military-grade level measurement, non-contact position feedback and calibration across Gill.

Meteorological Technology

Gill WindObserver ultrasonic anemometers
Fixed installations

WindObserver

Heated 316 stainless open-head 2-axis anemometer

The fixed-site workhorse. Heated, icing tested, and available as an intrinsically safe variant for fuel and other classified areas.

Range : WindObserver 90 measures 0 to 90 m/s; 75 measures 0 to 75 m/s
Build : 316 stainless steel, IP66, heated, icing tested to MIL-STD-810F
Certification : WindObserver IS: ATEX, IECEx and UKEX, with EN 60945:2002 for EMC

View WindObserver

Gill WindUltra compact ultrasonic anemometer
Platforms and uncrewed

WindUltra

Compact 2-axis wind sensor

Built for platforms where mass, power draw and ingress protection decide whether a sensor can be carried at all.

Build : Compact 2-axis ultrasonic, IP69k
Power : Low-power design for battery and vehicle platforms
Use : UAV and USV platforms, vehicle mounting, exposed positions

View WindUltra

Gill MaxiMet compact weather stations
Deployable stations

MaxiMet

All-in-one weather station, no moving parts

One unit, one cable, one output string, which is what makes a deployable met capability practical. The GMX552 adds WBGT heat stress.

Deployable : GMX200 is wind only at 0.5 kg; GMX551 adds T, H, P, solar and rainfall
Heat stress : GMX552 measures WBGT alongside wind, temperature, humidity and pressure
Software : MetSet and MetView configuration and logging, supplied free

View MaxiMet

Gill MetConnect weather stations
Reference and remote

MetConnect

Separable weather station with third-party inputs

For sites that need sensors separated by height, or that have to bring existing instruments into one record.

Inputs : Pt100 to IEC 60751, two analogue inputs, contact closure for rainfall
Outputs : RS232, RS422, RS485, Modbus and SDI-12; ASCII, NMEA 0183, SDI-12 v1.3
Power : 5 to 30 V DC, less than 70 mA at 12 V DC

View MetConnect

Industrial Sensors

Gill industrial sensors: capacitive level, non-contact position and oil condition monitoring
Platforms and fuel

Level sensing

Capacitive liquid level sensors

Continuous level with no moving parts, including a military-grade variant built to a customer specification for vehicles and marine craft.

LevelDefend : Military grade, 6082 T6 anodised aluminium, solid state, sealed
LevelLite : Lightweight aluminium, IP68, voltage or current output, for weight-critical platforms
LevelPro : Stainless steel, IP66 and IP68, 0-10 V or 4-20 mA, RS232 for configuration

Explore level sensors

Gill Blade non-contact position sensors
Actuators and hatches

Blade position sensors

Non-contact inductive position sensing

Linear and rotary position feedback with nothing in contact, used across defence, aerospace and motorsport for exactly that reason.

Principle : Non-contact inductive, no wearing parts
Types : Linear and rotary, including dual output for redundancy
Range : Blade25, Blade60, Blade360 and Blade Dual Output

Explore position sensors

Gill WearDetect oil debris sensors
Platform machinery

WearDetect

Oil debris sensor

Monitors lubricating oil for ferrous wear particles, so platform and generator wear is visible before it becomes a recovery task.

Measures : Ferrous wear debris in oil-lubricated equipment
Use : Engines, gearboxes, generators and hydraulic systems
Options : Available with a local display

View WearDetect

Not sure which product fits?Tell us whether it is for a vehicle, a vessel, an airframe or a fixed site, what it has to survive and the system the data has to reach. Our team will narrow the range down with you.

Get expert advice

UKAS-accredited calibration for six measurement parameters

Labcal is an independent UKAS-accredited calibration laboratory, Lab 0625, operating to ISO/IEC 17025:2017. It provides calibration across gas and air flow, air velocity, liquid flow, pressure, temperature and humidity, all under one roof.

For defence measurement that includes anemometers, Pitot tubes and thermal probes, alongside pressure gauges and transducers, thermometers, temperature and humidity probes and data loggers. Labcal supports equipment from Gill and other manufacturers, which is the point on an estate where instruments arrive across several programmes and primes.

01 · Gas and air flow

Gas meters · Mass flow controllers · Dispensing systems · Low-flow laboratory to higher-flow industrial

02 · Air velocity

Anemometers · Pitot tubes · Thermal probes

03 · Liquid flow

Flow meters and sensors · Process control equipment · Water used for the accredited capability

04 · Pressure

Gauges · Transducers · Manometers · Transmitters

05 · Temperature

Thermometers · Probes · Thermocouples · Data loggers

06 · Humidity

Hygrometers · Probes · Transmitters

One laboratory. Six UKAS-accredited parameters.Equipment from any manufacturer.
Explore Calibration Services

The measurement has to reach the platform or the system that uses it

A defence measurement is almost never read at the sensor.

Gill supports environmental monitoring, industrial sensing, embedded electronics and systems integration to help primes, integrators and operators bring reliable measurement into vehicle architectures, deployable systems and fixed-site infrastructure.

Whether the requirement is CAN into a platform bus, SDI-12 across a remote site, an analogue loop into existing equipment, or a bespoke embedded solution, Gill engineers can support integration from specification through commissioning.

Outputs and options

  • CAN & RS232 : Platform buses and vehicle architectures
  • Modbus & SDI-12 : Fixed sites and remote networks
  • 4-20 mA & 0-10 V : Level and position into existing equipment
  • Bespoke builds : Custom level sensing and embedded development
Need environmental qualification detail, CAN integration or a bespoke build?Environmental testing, interface options, custom level sensing and drawings. Direct from our engineering team.

Request information

Defence and security application notes

3 application pages and 1 numbered application note for this sector. The pages describe the measurement problem and the instruments that answer it; the numbered notes are the original engineering documents, each with its PDF.

All application notes

Defence measurement questions, from environment to integration

Measurement and technology

There is no rotating element, so there is no bearing to wear, seize or foul in sand, salt, spray or icing. That removes a mechanical failure point from equipment that is often difficult to reach once it is in service, and it removes the failure mode that matters most: a seized cup and vane keeps reporting, and what it reports is calm.

The measurement also starts instantly and has no starting threshold, which matters at low wind speeds around landing points and deployable sites. Output is digital and configurable, so the same sensor can present CAN, RS422, RS485, Modbus or analogue to whatever the platform already uses.

Gill engineering insightThe sustainment case is usually stronger than the accuracy case. Price the spares line and the maintenance task alongside the sensor, not after it.

Because the cost lands in support rather than purchase. A wearing part becomes a spares holding, a maintenance task, a training requirement and a field failure mode, repeated across the fleet for the life of the platform.

Gill engineering insightThe failure mode is the part people underestimate. A seized cup anemometer does not stop reporting, it reports calm, and a decision taken on that reading looks correct until it is not.

WindUltra. It is a compact 2-axis ultrasonic sensor at IP69k with a low-power design, built for mobile platforms where mass and current draw are the binding constraints.

A float on a vehicle crossing rough ground reports the motion of the fuel, not the quantity of it, and the float mechanism is a wear item in a high-vibration environment. Capacitive sensing has no moving parts.

The Blade range, which is non-contact inductive in linear and rotary formats with a dual-output variant for redundancy. It is used across defence, aerospace and motorsport for the same reason: nothing in the measurement wears.

As wet bulb globe temperature, which combines air temperature, humidity and radiant heat. The MaxiMet GMX552 measures WBGT alongside wind, temperature, humidity and pressure in a 1.29 kg IP66 unit.

Gill engineering insightMeasure where the work is happening. Protective equipment and a hard surface produce a materially different WBGT from a shaded enclosure a few hundred metres away.
Environment and deployment

The WindObserver range is heated, icing tested to MIL-STD-810F and operates from -55 to +70 degrees C with heating. The WindSonic M is heated aluminium operating to -40 degrees C.

The compact MaxiMet models are one unit, one cable and one output string, so the site work is mounting and power. MetSet and MetView, the configuration and logging software, are supplied free.

Gill engineering insightJudge a deployable capability on time to first reading in bad weather by someone who has other tasks, not on the specification sheet. That is the number that decides whether it gets used.

MetConnect runs from 5 to 30 V DC at less than 70 mA at 12 V DC. The compact MaxiMet models are single-unit stations with one supply. Both are practical on solar and battery.

Tipping buckets have moving parts, block with debris and under-read in light rain. The TruMet PW100 measures optically with no moving parts, 0 to 200 mm/hr at 5 percent accuracy and 0.1 mm resolution. It measures liquid precipitation only.

Bulk fuel storage is a classified hazardous area. The WindObserver IS is certified to ATEX, IECEx and UKEX, with EN 60945:2002 for EMC.

Gill engineering insightThe IS uses its own certified power supply and interface, reads as unheated, and has factory calibration traceable to national standards but no individual calibration certificate. Treat it as a different product, not a variant.

Oil condition, fluid level and actuator position. WearDetect monitors lubricating oil for ferrous wear particles, which moves the maintenance question from run hours to what is actually wearing.

Integration and support

Yes. CAN is available on bespoke LevelLite sensors, the Blade range and engine control products offer CAN, and level sensors are also available with 0-10 V, 4-20 mA and RS232 outputs.

Set by the programme, the trials protocol and whatever the measurement is used to justify. Where readings support acceptance or investigation, annual traceable calibration is common.

Labcal is UKAS-accredited to ISO/IEC 17025:2017 and calibrates air velocity, temperature, humidity, pressure, and gas and liquid flow.

Gill engineering insightBecause Labcal is independent and calibrates any manufacturer, an estate that has accumulated instruments across several programmes and primes can be kept on one schedule.

Six: gas and air flow, air velocity, liquid flow, pressure, temperature and humidity. Labcal is an independent UKAS-accredited laboratory, Lab 0625, and calibrates equipment from any manufacturer, not only equipment supplied by Gill.

Yes. LevelDefend is the clearest example: a military-grade capacitive level sensor for defence vehicles and marine craft, in 6082 T6 anodised aluminium, solid state and environmentally sealed, built to a customer requirement rather than taken off a shelf. Gill engineers develop embedded and integrated solutions on the same basis where a standard product does not fit the platform or the architecture.

At sea

The WindObserver 65, 70, 75 and 90 carry Lloyd’s Register Type Approval, and WindObserver II adds ABS Product Design Assessment. All are 316 stainless steel, IP66, heated and icing tested to MIL-STD-810F.

The intrinsically safe WindObserver IS is certified for hazardous areas but does not carry Lloyd’s Register or ABS approval.

With the sensor sited clear of the superstructure and a heading reference, so the reading can be related to the vessel. The MaxiMet GMX260 and GMX560 marine models include a 6-axis compass and IP68 protection for that reason.

LevelDefend is a military-grade capacitive level sensor for defence vehicles and marine craft, in 6082 T6 anodised aluminium, solid state and environmentally sealed, built to a customer requirement. Capacitive sensing has no float, so vessel motion does not jam the measurement.

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